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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Crimped ferrules (?) on ends of 13A cables
See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg
What is the correct name for them and where do I find them? I've googled and amazoned, but there are so many different kinds I can't see the wood for the trees. I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. The above cable is off an old Woolworths extension lead. MM |
#2
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Crimped ferrules (?) on ends of 13A cables
"MM" wrote in message ...
See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them and where do I find them? I've googled and amazoned, but there are so many different kinds I can't see the wood for the trees. I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. The above cable is off an old Woolworths extension lead. MM "Bootlace Ferrules" I prefer the ones that have a short plastic sleeve incorporated to act as funnel and ensure no free strands escape. http://www.ebay.co.uk/itm/Cable-Cord... kQY_IAVL7gTuA or the uninsulated ones: http://www.ebay.co.uk/itm/100x-Unins... Dvci_ZNiYGz2A Andrew |
#3
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Crimped ferrules (?) on ends of 13A cables
On Thu, 2 Jun 2016 08:51:38 +0100, "Andrew Mawson"
wrote: "MM" wrote in message ... See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them and where do I find them? I've googled and amazoned, but there are so many different kinds I can't see the wood for the trees. I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. The above cable is off an old Woolworths extension lead. MM "Bootlace Ferrules" I prefer the ones that have a short plastic sleeve incorporated to act as funnel and ensure no free strands escape. http://www.ebay.co.uk/itm/Cable-Cord... kQY_IAVL7gTuA Those are nothing like the ones on the ends of the piece of cable I removed from the extension block. The ones shown in my pic are very short. Only about 7mm long. or the uninsulated ones: http://www.ebay.co.uk/itm/100x-Unins... Dvci_ZNiYGz2A They also appear to be much longer than on the cables in my pic. (Maybe the short kind in my pic are no longer available/used; Woolworths has been defunct in Britain for several years now.) MM |
#4
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Crimped ferrules (?) on ends of 13A cables
MM wrote:
See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them uninsulated bootlace ferrules and where do I find them? rs, cpc, farnell, rapid etc I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. |
#5
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Crimped ferrules (?) on ends of 13A cables
On Thursday, 2 June 2016 08:52:35 UTC+1, Andy Burns wrote:
MM wrote: I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. +1 NT |
#6
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Crimped ferrules (?) on ends of 13A cables
On 02/06/16 08:52, Andy Burns wrote:
MM wrote: See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them uninsulated bootlace ferrules and where do I find them? rs, cpc, farnell, rapid etc I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Then you didn't tighten it enough to start with. Think of the solder as a mastic to fill the gaps between the copper, but the copper makes the joint -- Truth welcomes investigation because truth knows investigation will lead to converts. It is deception that uses all the other techniques. |
#7
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Crimped ferrules (?) on ends of 13A cables
The Natural Philosopher wrote:
On 02/06/16 08:52, Andy Burns wrote: MM wrote: See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them uninsulated bootlace ferrules and where do I find them? rs, cpc, farnell, rapid etc I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Then you didn't tighten it enough to start with. Think of the solder as a mastic to fill the gaps between the copper, but the copper makes the joint +1 |
#8
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Crimped ferrules (?) on ends of 13A cables
The Natural Philosopher wrote:
Then you didn't tighten it enough to start with. Think of the solder as a mastic to fill the gaps between the copper, but the copper makes the joint The other reason not to tin is it provides a fatigue point at the exit from the solder lump. That's not much of a problem in household wiring, but it is in something that sees vibration - like a power tool or a car. Theo |
#9
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Crimped ferrules (?) on ends of 13A cables
On 02/06/16 11:35, Theo wrote:
The Natural Philosopher wrote: Then you didn't tighten it enough to start with. Think of the solder as a mastic to fill the gaps between the copper, but the copper makes the joint The other reason not to tin is it provides a fatigue point at the exit from the solder lump. That's not much of a problem in household wiring, but it is in something that sees vibration - like a power tool or a car. Absolutely. First rule of Being an Apperntice in avionics. No Soldered stranded wire joint shall be mechanically unsupported except for the solder. Solid was half allowed. Crimps were ultimately preferred - the data on crimping came in around that time (1969) where it was found to show a lower failure rate. The Proper Way was to solder then use a sleeve as local support and then tie the wire down elsewhere. Crimps with integral sleeves came in a bit later on, and were a lot faster in production. Heatshrink was even later Theo -- How fortunate for governments that the people they administer don't think. Adolf Hitler |
#10
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Crimped ferrules (?) on ends of 13A cables
Jethro_uk wrote:
On Thu, 02 Jun 2016 11:58:42 +0100, The Natural Philosopher wrote: On 02/06/16 11:35, Theo wrote: [quoted text muted] Absolutely. First rule of Being an Apperntice in avionics. A couple of years ago I was at Cosford Air Museum. They had just taken delivery of a Nimrod, and had removed the wings to transport it. It was plonked outside one of the hangers. The removed wings exposed the spaghetti of wiring - all cut. It was heartbreaking in a way. Hundreds of wires - all white. I presume that was some part of making it difficult to easily reverse engineer. It was interesting to think that at sometime someone would have known what each wire did, and where it went. Each end of the wire would have been numbered. normal practice is only one colour of wire for a given current/voltage rating. |
#11
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Crimped ferrules (?) on ends of 13A cables
In article ,
The Natural Philosopher writes: On 02/06/16 08:52, Andy Burns wrote: MM wrote: See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them uninsulated bootlace ferrules and where do I find them? rs, cpc, farnell, rapid etc I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Then you didn't tighten it enough to start with. Think of the solder as a mastic to fill the gaps between the copper, but the copper makes the joint It's never permitted to do this because the solder creeps over time under pressure and contact pressure is lost, causing the connection to then overheat. -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#12
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Crimped ferrules (?) on ends of 13A cables
On 03/06/16 20:56, Andrew Gabriel wrote:
In article , The Natural Philosopher writes: On 02/06/16 08:52, Andy Burns wrote: MM wrote: See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them uninsulated bootlace ferrules and where do I find them? rs, cpc, farnell, rapid etc I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Then you didn't tighten it enough to start with. Think of the solder as a mastic to fill the gaps between the copper, but the copper makes the joint It's never permitted to do this because the solder creeps over time under pressure and contact pressure is lost, causing the connection to then overheat. You dont listen or think, do you? -- "What do you think about Gay Marriage?" "I don't." "Don't what?" "Think about Gay Marriage." |
#13
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Crimped ferrules (?) on ends of 13A cables
In article ,
The Natural Philosopher writes: On 03/06/16 20:56, Andrew Gabriel wrote: In article , The Natural Philosopher writes: On 02/06/16 08:52, Andy Burns wrote: MM wrote: See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them uninsulated bootlace ferrules and where do I find them? rs, cpc, farnell, rapid etc I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Then you didn't tighten it enough to start with. Think of the solder as a mastic to fill the gaps between the copper, but the copper makes the joint It's never permitted to do this because the solder creeps over time under pressure and contact pressure is lost, causing the connection to then overheat. You dont listen or think, do you? I corrected your misinformation, particularly as it is well known to be dangerous. I see lots of people have done that too. -- Andrew Gabriel [email address is not usable -- followup in the newsgroup] |
#14
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Crimped ferrules (?) on ends of 13A cables
En el artículo , Andy Burns
escribió: Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Resulting in this: https://www.dropbox.com/s/fjc3xol5ey...00015.JPG?dl=0 https://www.dropbox.com/s/3lcfzoe1lb...00018.JPG?dl=0 -- (\_/) (='.'=) systemd: the Linux version of Windows 10 (")_(") |
#15
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Crimped ferrules (?) on ends of 13A cables
On 02/06/2016 09:57, Mike Tomlinson wrote:
En el artículo , Andy Burns escribió: Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Resulting in this: https://www.dropbox.com/s/fjc3xol5ey...00015.JPG?dl=0 The neutral is too long, the earth is too short. I always try and make it so the earth is the last thing that can pull out if the cord grip fails to do its job. |
#16
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Crimped ferrules (?) on ends of 13A cables
On 02/06/16 11:34, pamela wrote:
On 09:57 2 Jun 2016, Mike Tomlinson wrote: En el artÃ*culo , Andy Burns escribió: Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Resulting in this: https://www.dropbox.com/s/fjc3xol5ey...00015.JPG?dl=0 https://www.dropbox.com/s/3lcfzoe1lb...00018.JPG?dl=0 Gulp! You can clearly see the live hasn't been screwed down hard enough compared to the others -- How fortunate for governments that the people they administer don't think. Adolf Hitler |
#17
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Crimped ferrules (?) on ends of 13A cables
En el artículo , The Natural Philosopher
escribió: You can clearly see the live hasn't been screwed down hard enough compared to the others Actually, I would say it's a very clear illustration of how the solder has crept under the neutral and earth screws. Another problem with soldering tails is that it makes it very easy to pinch them off by tightening the screw too much. Think of how easy it is to pinch a bit of solder off a reel with your thumbnail. Now try doing that with stripped copper wire. I used to tin my wire tails; I don't any more. If it's possible to strip a longer length of insulation back, double the stripped end over and insert that in the plug terminal, I do that instead. -- (\_/) (='.'=) systemd: the Linux version of Windows 10 (")_(") |
#18
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Crimped ferrules (?) on ends of 13A cables
On 02/06/16 12:31, Mike Tomlinson wrote:
En el artÃ*culo , The Natural Philosopher escribió: You can clearly see the live hasn't been screwed down hard enough compared to the others Actually, I would say it's a very clear illustration of how the solder has crept under the neutral and earth screws. Which is why the neutral has arced, not the live, Obviously! Dear oh dear. Another problem with soldering tails is that it makes it very easy to pinch them off by tightening the screw too much. Think of how easy it is to pinch a bit of solder off a reel with your thumbnail. Now try doing that with stripped copper wire. Now try doing that with tinned copper wire. I used to tin my wire tails; I don't any more. If it's possible to strip a longer length of insulation back, double the stripped end over and insert that in the plug terminal, I do that instead. That's *a* way of doing things -- €œBut what a weak barrier is truth when it stands in the way of an hypothesis!€ Mary Wollstonecraft |
#19
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Crimped ferrules (?) on ends of 13A cables
pamela Wrote in message:
On 09:57 2 Jun 2016, Mike Tomlinson wrote: En el artículo , Andy Burns escribió: Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. Resulting in this: https://www.dropbox.com/s/fjc3xol5ey...00015.JPG?dl=0 https://www.dropbox.com/s/3lcfzoe1lb...00018.JPG?dl=0 Gulp! With terminals like those, I find that wires terminated with bootlace ferrules can need an extra half turn after a few months. Bare wires doubled over in the time -honored way seem to fare best, is that a no-no now? -- %Profound_observation% ----Android NewsGroup Reader---- http://usenet.sinaapp.com/ |
#20
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Crimped ferrules (?) on ends of 13A cables
On 02/06/2016 14:46, Graham. wrote:
With terminals like those, I find that wires terminated with bootlace ferrules can need an extra half turn after a few months. Bare wires doubled over in the time -honored way seem to fare best, is that a no-no now? No fold should be best as long as the terminal is the correct size for the wire. |
#21
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Crimped ferrules (?) on ends of 13A cables
On Thu, 2 Jun 2016 17:02:25 +0100, dennis@home
wrote: On 02/06/2016 14:46, Graham. wrote: With terminals like those, I find that wires terminated with bootlace ferrules can need an extra half turn after a few months. Bare wires doubled over in the time -honored way seem to fare best, is that a no-no now? No fold should be best as long as the terminal is the correct size for the wire. So what is the correct size wire for a BS1363 rewireable plug? Even with wires as thick as these https://www.dropbox.com/s/fjc3xol5ey...00015.JPG?dl=0 I find folding it back on itself fills the terminal hole more fully, and the result seems to me to be more secure. I prefer the MK type plugs with knurled screws. With those I don't fold the wires. -- Graham. %Profound_observation% |
#22
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Crimped ferrules (?) on ends of 13A cables
On 2016-06-02, Andy Burns wrote:
MM wrote: I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. Not a good idea as the solder is soft and creeps under the pressure of the screw terminal, loosening over time. ISTR that is (or used to be) common practice with speaker wires, but they usually go in sprung rather than screwed terminals (& obviously don't carry much current). |
#23
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Crimped ferrules (?) on ends of 13A cables
On 2016-06-02, MM wrote:
See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them and where do I find them? I've googled and amazoned, but there are so many different kinds I can't see the wood for the trees. I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. These are what you need (other suppliers available): http://uk.farnell.com/multicomp/duce...100/dp/9972099 http://uk.farnell.com/multicomp/duce...100/dp/1269361 etc. Pick the right size for the wire you've got. You also need the proper crimp tool, e.g.: http://uk.farnell.com/davico/dcer-51...chet/dp/209181 Don't tin stranded wires for screw terminals, the solder flows under pressure, leaving a poor contact. -- Ian "Tamahome!!!" - "Miaka!!!" |
#24
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Crimped ferrules (?) on ends of 13A cables
Ian wrote:
You also need the proper crimp tool If you've already got a proper tool for crimp terminals, which isn't suitable for ferrules, you could cut the contact part off, as per http://reprap.org/mediawiki/images/b/b0/Header_Crimp.jpg |
#25
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Crimped ferrules (?) on ends of 13A cables
On Thu, 2 Jun 2016 09:04:23 +0100, Andy Burns
wrote: Ian wrote: You also need the proper crimp tool If you've already got a proper tool for crimp terminals, which isn't suitable for ferrules, you could cut the contact part off, as per http://reprap.org/mediawiki/images/b/b0/Header_Crimp.jpg Ah, the *right*-hand side of these seem to be much more like the ones on my cable (before being crimped on). MM |
#26
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Crimped ferrules (?) on ends of 13A cables
In the days when appliances did not come with a moulded plug the tinned wires you used to get was more for testing purposes and you were usually advised by the manufacturer to trim the wires down removing the tinned ends for the reasons stated earlier, however not all RTFM. The tinned wires were usually too long to fit comfortably in a plug anyway. Bare wire or ferrules are the recommended means.
Richard |
#27
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Crimped ferrules (?) on ends of 13A cables
On Thu, 2 Jun 2016 07:54:24 -0000 (UTC), Ian
wrote: On 2016-06-02, MM wrote: See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them and where do I find them? I've googled and amazoned, but there are so many different kinds I can't see the wood for the trees. I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. These are what you need (other suppliers available): http://uk.farnell.com/multicomp/duce...100/dp/9972099 But these look too long for the screwed post they're inserted into. The bared ends of the wires are about 7mm in length, whereas these uninsulated ferrules from e.g. Farnell look longer than that. Or is it permitted to trim off any surplus length with sidecutters? MM |
#28
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Crimped ferrules (?) on ends of 13A cables
MM wrote:
Ian wrote: http://uk.farnell.com/multicomp/duce...100/dp/9972099 But these look too long for the screwed post they're inserted into. The bared ends of the wires are about 7mm in length, whereas these uninsulated ferrules from e.g. Farnell look longer than that. Or is it permitted to trim off any surplus length with sidecutters? Yes, they're only tin-plated copper, so cut easily. |
#29
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Crimped ferrules (?) on ends of 13A cables
On 02/06/2016 08:42, MM wrote:
See http://www.littletyke.myzen.co.uk/crimped_ferrules.jpg What is the correct name for them and where do I find them? I've googled and amazoned, but there are so many different kinds I can't see the wood for the trees. I've always tinned the wire strands to (a) make it easier to fit them into the screwed holder and (b) stop the strands from splaying when tightening the screw. The above cable is off an old Woolworths extension lead. MM Something from here would probably fit... http://uk.farnell.com/webapp/wcs/sto...2&pf=110338670 And I'd agree with not tinning the wires. I was taught to - if there's room - double the earth wire back on itself so in the event of a pull-out it would be the last to be disconnected. Can't say I bother nowadays. Cheers -- Syd |
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