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UK diy (uk.d-i-y) For the discussion of all topics related to diy (do-it-yourself) in the UK. All levels of experience and proficency are welcome to join in to ask questions or offer solutions. |
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#1
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Boiler not lighting
My boiler has stopped lighting - it goes thhrough the normal sequence, fan
on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob |
#2
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Boiler not lighting
"Bob Smith" wrote in message ... My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob Sounds like blocked pilot jet but make and model of boiler would be helpful. |
#3
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Boiler not lighting
"Heliotrope Smith" wrote in message ... "Bob Smith" wrote in message ... My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob Sounds like blocked pilot jet but make and model of boiler would be helpful. Sorry, it is a Ravenheat RSF 82E. The pilot jet, holey outer holder thingy and pipe are clear - the pilot jet nozzle is a small brass hollow bullet thingy with 2 pin holes in it. Bob |
#4
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Boiler not lighting
"Bob Smith" wrote in message ... "Heliotrope Smith" wrote in message ... "Bob Smith" wrote in message ... My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob Sounds like blocked pilot jet but make and model of boiler would be helpful. Sorry, it is a Ravenheat RSF 82E. The pilot jet, holey outer holder thingy and pipe are clear - the pilot jet nozzle is a small brass hollow bullet thingy with 2 pin holes in it. Bob Go here Bob. http://www.ravenheat.co.uk/Installationmanuals.htm Click on installation manual for your model. Go to fault finding chart (page 40 or so I think) Should find what you are looking for here. |
#5
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Boiler not lighting
In message , Bob Smith
writes My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? Has someone dropped a bag on the main stop cock lever ? I've made that successful diagnosis twice this year and it happened to a neighbour last year, so it's not that uncommon (Do you have any other gas appliances - are they working or not ) OR are you sure that it's the GV solenoid and not the relay on the pcb ? (test the resistance of the solenoid and whether you have volts to the solenoid, - or the plunger could be stuck, 'it it wirra 'ammer) OR you might have some crud which has dropped into it take a look -- geoff |
#6
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Boiler not lighting
In message , Heliotrope
Smith writes "Bob Smith" wrote in message .. . My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob Sounds like blocked pilot jet but make and model of boiler would be helpful. This is one case where I don't think the make and model are at all relevant -- geoff |
#7
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Boiler not lighting
----- Original Message ----- From: "geoff" Newsgroups: uk.d-i-y Sent: Thursday, October 11, 2007 10:33 PM Subject: Boiler not lighting In message , Bob Smith writes My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? Has someone dropped a bag on the main stop cock lever ? I've made that successful diagnosis twice this year and it happened to a neighbour last year, so it's not that uncommon (Do you have any other gas appliances - are they working or not ) Gas cooker working fine, full blast roaring flames... OR are you sure that it's the GV solenoid and not the relay on the pcb ? (test the resistance of the solenoid and whether you have volts to the solenoid, - or the plunger could be stuck, 'it it wirra 'ammer) Will have to borrow a volt counter from work, but I am pretty sure the gas valve is going - it is a big CLUNK - when I take the blue relay box off, I get the little relay click and no CLUNK. OR you might have some crud which has dropped into it take a look Got into it how? Through the gas pipe? Can you get into the valve itself without having to replace seals etc? I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). -- geoff |
#8
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Boiler not lighting
"Heliotrope Smith" wrote in message ... "Bob Smith" wrote in message ... "Heliotrope Smith" wrote in message ... "Bob Smith" wrote in message ... My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob Sounds like blocked pilot jet but make and model of boiler would be helpful. Sorry, it is a Ravenheat RSF 82E. The pilot jet, holey outer holder thingy and pipe are clear - the pilot jet nozzle is a small brass hollow bullet thingy with 2 pin holes in it. Bob Go here Bob. http://www.ravenheat.co.uk/Installationmanuals.htm Click on installation manual for your model. Go to fault finding chart (page 40 or so I think) Should find what you are looking for here. The flowchart leads me to the gas valve (assuming I have 230V on the gas valve - the CLUNK gives me confidence it has). I used the flow chart before when I was having wierd intermittent not lighting problems, and it did not help (different part of light up cycle this time). When I replaced the ignition board (in the blue box) that fixed it. The "replace ignition board" boxes on the flowchart could not be reached by answering the questions correctly! So could the gas valve be clunking but a vital part inside not be moving? Bob |
#9
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Boiler not lighting
"geoff" wrote in message ... In message , Heliotrope Smith writes "Bob Smith" wrote in message . .. My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob Sounds like blocked pilot jet but make and model of boiler would be helpful. This is one case where I don't think the make and model are at all relevant I think he was asking so he could point me at the flowchart (I already have the manual printed out, spiral bound and living in the airing cupboard) Bob |
#10
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Boiler not lighting
In message , Heliotrope
Smith writes "Bob Smith" wrote in message ... "Heliotrope Smith" wrote in message ... "Bob Smith" wrote in message ... My boiler has stopped lighting - it goes thhrough the normal sequence, fan on, click of pressure valve, clunk of gas solenoid, ticking of spark, but nothing happens. I took the front off, and there is no gas coming out of the pilot light nozzle while the spark is ticking. Is it possible for the gas valve solenoid to go clunk but no gas to come out? Is the gas valve faulty, or could something else cause it? TIA Bob Sounds like blocked pilot jet but make and model of boiler would be helpful. Sorry, it is a Ravenheat RSF 82E. The pilot jet, holey outer holder thingy and pipe are clear - the pilot jet nozzle is a small brass hollow bullet thingy with 2 pin holes in it. Bob Go here Bob. http://www.ravenheat.co.uk/Installationmanuals.htm Click on installation manual for your model. Go to fault finding chart (page 40 or so I think) Should find what you are looking for here. Really, you don't need a fault finding chart for this, while a manual might be useful to him, teh solution should be easy to find, you're just clouding the issue -- geoff |
#11
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Boiler not lighting
In message , Bob Smith
writes are you sure that it's the GV solenoid and not the relay on the pcb ? (test the resistance of the solenoid and whether you have volts to the solenoid, - or the plunger could be stuck, 'it it wirra 'ammer) Will have to borrow a volt counter from work, but I am pretty sure the gas valve is going - it is a big CLUNK - when I take the blue relay box off, I get the little relay click and no CLUNK. have you not used it for a while? The slug might be moving but the rubber seal sticking I was serious about whacking it OR you might have some crud which has dropped into it take a look Got into it how? dropped off the heat exchanger Through the gas pipe? Can you get into the valve itself without having to replace seals etc? no I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). First check that the pilot solenoid isn't open circuit, then check that you have volts to it and both are true, and you've thumped it around a bit and you are sure that you have a gas supply, you need a new gas valve -- geoff |
#12
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Boiler not lighting
"geoff" wrote in message ... In message , Bob Smith writes are you sure that it's the GV solenoid and not the relay on the pcb ? (test the resistance of the solenoid and whether you have volts to the solenoid, - or the plunger could be stuck, 'it it wirra 'ammer) Will have to borrow a volt counter from work, but I am pretty sure the gas valve is going - it is a big CLUNK - when I take the blue relay box off, I get the little relay click and no CLUNK. have you not used it for a while? The slug might be moving but the rubber seal sticking I was serious about whacking it OR you might have some crud which has dropped into it take a look Got into it how? dropped off the heat exchanger Through the gas pipe? Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). First check that the pilot solenoid isn't open circuit, then check that you have volts to it and both are true, and you've thumped it around a bit and you are sure that you have a gas supply, you need a new gas valve OK, will get volt counter today from work. I have already tapped it a few times in different directions. Should I hit it really hard? Is there an optimum direction (I was thinking of along the axis of travel), or should I give it a beating from all directions? Bob |
#13
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Boiler not lighting
In message , Bob Smith
writes Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? They are just not meant to be disassembled, and unless you are VERY confident in your abilities, it's just not a road to go down. Since you are having to ask, I would suggest that it's not something you should try - what if it leaks and you cause an explosion ? I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). First check that the pilot solenoid isn't open circuit, then check that you have volts to it and both are true, and you've thumped it around a bit and you are sure that you have a gas supply, you need a new gas valve OK, will get volt counter today from work. I have already tapped it a few times in different directions. Should I hit it really hard? Is there an optimum direction (I was thinking of along the axis of travel), or should I give it a beating from all directions? basically what can happen if a valve hasn't been used for a while is that the rubber seal can stick to the housing - this is what you are trying to see if you can dislodge -- geoff |
#14
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Boiler not lighting
On Fri, 12 Oct 2007 18:35:36 +0000, geoff wrote:
In message , Bob Smith writes Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? They are just not meant to be disassembled, and unless you are VERY confident in your abilities, it's just not a road to go down. Since you are having to ask, I would suggest that it's not something you should try - what if it leaks and you cause an explosion ? An extract from the (as yet unpublished) Boiler Repair FAQ on the subject of gas valves. This is a genuine €śno user serviceable parts inside€ť piece of kit . Now let's be clear about this. There are no user serviceable parts inside. There are no professionally serviceable parts inside. There are no diy serviceable parts inside. In fact there are no serviceable parts inside even on Christmas eve. They cost less than ÂŁ100, they do not need replacing very often if ever in the life of the boiler. -- Ed Sirett - Property maintainer and registered gas fitter. The FAQ for uk.diy is at http://www.diyfaq.org.uk Gas fitting FAQ http://www.makewrite.demon.co.uk/GasFitting.html Sealed CH FAQ http://www.makewrite.demon.co.uk/SealedCH.html Choosing a Boiler FAQ http://www.makewrite.demon.co.uk/BoilerChoice.html |
#15
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Boiler not lighting
"geoff" wrote in message ... In message , Bob Smith writes Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? They are just not meant to be disassembled, and unless you are VERY confident in your abilities, it's just not a road to go down. Since you are having to ask, I would suggest that it's not something you should try - what if it leaks and you cause an explosion ? I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). First check that the pilot solenoid isn't open circuit, then check that you have volts to it and both are true, and you've thumped it around a bit and you are sure that you have a gas supply, you need a new gas valve OK, will get volt counter today from work. I have already tapped it a few times in different directions. Should I hit it really hard? Is there an optimum direction (I was thinking of along the axis of travel), or should I give it a beating from all directions? basically what can happen if a valve hasn't been used for a while is that the rubber seal can stick to the housing - this is what you are trying to see if you can dislodge It has been in use over the summer for hot water, and for the last month for CH. When it stopped working, the rads were warm, and it was noticed that the hot tap was not getting hot (so it died on active duty). Can the metal chunk that is moved by the solenoid break off whatever it is connected to and therefore still move and leave the valve shut? Bob |
#16
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Boiler not lighting
In message , Ed Sirett
writes On Fri, 12 Oct 2007 18:35:36 +0000, geoff wrote: In message , Bob Smith writes Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? They are just not meant to be disassembled, and unless you are VERY confident in your abilities, it's just not a road to go down. Since you are having to ask, I would suggest that it's not something you should try - what if it leaks and you cause an explosion ? An extract from the (as yet unpublished) Boiler Repair FAQ on the subject of gas valves. This is a genuine €śno user serviceable parts inside€ť piece of kit . Now let's be clear about this. There are no user serviceable parts inside. There are no professionally serviceable parts inside. There are no diy serviceable parts inside. In fact there are no serviceable parts inside even on Christmas eve. They cost less than ÂŁ100, they do not need replacing very often if ever in the life of the boiler. Yeah, I'd go along with that -- geoff |
#17
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Boiler not lighting
In message , Bob Smith
writes "geoff" wrote in message ... In message , Bob Smith writes Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? They are just not meant to be disassembled, and unless you are VERY confident in your abilities, it's just not a road to go down. Since you are having to ask, I would suggest that it's not something you should try - what if it leaks and you cause an explosion ? I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). First check that the pilot solenoid isn't open circuit, then check that you have volts to it and both are true, and you've thumped it around a bit and you are sure that you have a gas supply, you need a new gas valve OK, will get volt counter today from work. I have already tapped it a few times in different directions. Should I hit it really hard? Is there an optimum direction (I was thinking of along the axis of travel), or should I give it a beating from all directions? basically what can happen if a valve hasn't been used for a while is that the rubber seal can stick to the housing - this is what you are trying to see if you can dislodge It has been in use over the summer for hot water, and for the last month for CH. When it stopped working, the rads were warm, and it was noticed that the hot tap was not getting hot (so it died on active duty). Then the answer is, I think, it's ****ed Jim -- geoff |
#18
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Boiler not lighting
On 12 Oct, 21:55, Ed Sirett wrote:
This is a genuine "no user serviceable parts inside" piece of kit . Now let's be clear about this. There are no user serviceable parts inside. There are no professionally serviceable parts inside. There are no diy serviceable parts inside. In fact there are no serviceable parts inside even on Christmas eve. Why are they not serviceable? Serious question. I've encountered very few things which really, truly were unrepairable, and those were almost all electronic. What makes a relatively simple device like an electromechanical gas valve unrepairable? Ian |
#19
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Boiler not lighting
"geoff" wrote in message ... In message , Bob Smith writes "geoff" wrote in message ... In message , Bob Smith writes Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? They are just not meant to be disassembled, and unless you are VERY confident in your abilities, it's just not a road to go down. Since you are having to ask, I would suggest that it's not something you should try - what if it leaks and you cause an explosion ? I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). First check that the pilot solenoid isn't open circuit, then check that you have volts to it and both are true, and you've thumped it around a bit and you are sure that you have a gas supply, you need a new gas valve OK, will get volt counter today from work. I have already tapped it a few times in different directions. Should I hit it really hard? Is there an optimum direction (I was thinking of along the axis of travel), or should I give it a beating from all directions? basically what can happen if a valve hasn't been used for a while is that the rubber seal can stick to the housing - this is what you are trying to see if you can dislodge It has been in use over the summer for hot water, and for the last month for CH. When it stopped working, the rads were warm, and it was noticed that the hot tap was not getting hot (so it died on active duty). Then the answer is, I think, it's ****ed Jim It looks like I have to go all the way to the other side of Morley to get a new one then. That's 10 minutes of my life I won't get back, heh. Better call in somewhere to get some hawk white and clear tube to make a manometer (already got ptfe for the threaded connectors). Bob |
#20
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Boiler not lighting
On Fri, 12 Oct 2007 16:18:12 -0700, The Real Doctor wrote:
On 12 Oct, 21:55, Ed Sirett wrote: This is a genuine "no user serviceable parts inside" piece of kit . Now let's be clear about this. There are no user serviceable parts inside. There are no professionally serviceable parts inside. There are no diy serviceable parts inside. In fact there are no serviceable parts inside even on Christmas eve. Why are they not serviceable? Serious question. I've encountered very few things which really, truly were unrepairable, and those were almost all electronic. What makes a relatively simple device like an electromechanical gas valve unrepairable? Whilst I'm with you in spirit I plead a special case for this component. 1) There are likely to be rubber diaphragms and seals which even when new were vulnerable to damage. Some are more on the lines of a condom than a car tyre. These parts are now even more suspect to failing as the valve has failed (else why would you be opening it up). 2) You need a way of verifying that the valve is working 100% after reassembly, a valve which lets by could have a lot of nasty consequences, one which I saw like that could have lead to a CO poisoning incident. 3) You may well find the culprit is a damaged/worn rubber component. Whilst O-rings, washers and springs are generic components diaphragms aren't. There is no source of supply for these sub-unit spares. -- Ed Sirett - Property maintainer and registered gas fitter. The FAQ for uk.diy is at http://www.diyfaq.org.uk Gas fitting FAQ http://www.makewrite.demon.co.uk/GasFitting.html Sealed CH FAQ http://www.makewrite.demon.co.uk/SealedCH.html Choosing a Boiler FAQ http://www.makewrite.demon.co.uk/BoilerChoice.html |
#21
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Boiler not lighting
On 13 Oct, 13:55, Ed Sirett wrote:
On Fri, 12 Oct 2007 16:18:12 -0700, The Real Doctor wrote: Why are they not serviceable? Serious question. I've encountered very few things which really, truly were unrepairable, and those were almost all electronic. What makes a relatively simple device like an electromechanical gas valve unrepairable? Whilst I'm with you in spirit I plead a special case for this component. I'm convinced! Ian |
#22
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Boiler not lighting
"geoff" wrote in message ... In message , Bob Smith writes "geoff" wrote in message ... In message , Bob Smith writes Can you get into the valve itself without having to replace seals etc? no Can it be opened at all? Would I need a seal kit, or is it too dangerous to reuse? They are just not meant to be disassembled, and unless you are VERY confident in your abilities, it's just not a road to go down. Since you are having to ask, I would suggest that it's not something you should try - what if it leaks and you cause an explosion ? I took the solenoids off, and could see 2 cylinders that go inside the solenoid coils. These were clean, and I assume the moving parts are inside (although there are springs on the outside). First check that the pilot solenoid isn't open circuit, then check that you have volts to it and both are true, and you've thumped it around a bit and you are sure that you have a gas supply, you need a new gas valve OK, will get volt counter today from work. I have already tapped it a few times in different directions. Should I hit it really hard? Is there an optimum direction (I was thinking of along the axis of travel), or should I give it a beating from all directions? basically what can happen if a valve hasn't been used for a while is that the rubber seal can stick to the housing - this is what you are trying to see if you can dislodge It has been in use over the summer for hot water, and for the last month for CH. When it stopped working, the rads were warm, and it was noticed that the hot tap was not getting hot (so it died on active duty). Then the answer is, I think, it's ****ed Jim Thanks for the help. It was the gas valve. It is now working better than before - the thermostats on the front actually change the height of the flames, wheras before the CH one just acted as an on/off point and the HW one had no effect (hot water at nuclear heat all the time). Possibly the regulator/modulator thingy was shafted too (and has been since I moved in). The gas valve no longer CLUNKs (it had always done that, not a recent thing) - it is now a small click. I did have a bit of a panic - I put my manometer on before I touched anything, and it was losing about 1 millibar every 5 minutes. I wondered how I would tell if I disturbed some piping if it was leaking anyway. It turns out the leak must have been on the boiler because now there is no leak. I never smelt gas though, and it is in an airing cupboard type space. I think it must have been where the square flanges screw onto the main body with a cork seal in between. Some of the screws were a bit loose on the old one. Do the screws have to be tightened every so often when you have a cork gasket? Will I have to check and tighten the new one in a week or so? Bob |
#23
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Boiler not lighting
In message , Owain
writes Ed Sirett wrote: An extract from the (as yet unpublished) Boiler Repair FAQ on the subject of gas valves. This is a genuine €śno user serviceable parts inside€ť piece of kit . Now let's be clear about this. There are no user serviceable parts inside. There are no professionally serviceable parts inside. There are no diy serviceable parts inside. In fact there are no serviceable parts inside even on Christmas eve. Are there any bits in which would be worth saving in one's useful bits box? Only if you need a paperweight -- geoff |
#24
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Boiler not lighting
In message .com, The
Real Doctor writes On 12 Oct, 21:55, Ed Sirett wrote: This is a genuine "no user serviceable parts inside" piece of kit . Now let's be clear about this. There are no user serviceable parts inside. There are no professionally serviceable parts inside. There are no diy serviceable parts inside. In fact there are no serviceable parts inside even on Christmas eve. Why are they not serviceable? Serious question. I've encountered very few things which really, truly were unrepairable, and those were almost all electronic. What makes a relatively simple device like an electromechanical gas valve unrepairable? Two things 1) where will you get bits to repair with ? 2) how are you going to check seals after it is reassembled ? -- geoff |
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