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#1
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Conventional boiler problem
I have a gas boiler and a pretty normal cylinder upstairs in the hotpress. There is a weird problem in that when I fire it up, the CH heats up great, but there is no hot water - the cylinder is tepid even after an hour of running the boiler. Boiler appears to work normally - heats all the radiators and then maintains the temperature. There's a thermostatic valve on the hot water pipe going into the cylinder coil, at the centre of the cylinder, and a regular valve coming out at the bottom. Hot water is definitely passing through the input valve as I can feel it piping hot on both sides of the valve, but the cylinder itself is cold immediately next to where the pipe enters. The boiler itself is very simple, one pipe goes in and another comes out. There is no motorized valve, there is only one heating circuit that does both CH and HW. Is this kind of problem common or rare ? Are there any tricks that can be tried before the plumber drains the whole system to try to figure out what the problem is ? Regards GWC |
#2
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Conventional boiler problem
On Sun, 01 Jan 2006 12:30:09 +0000, "Geronimo W. Christ Esq"
wrote: I have a gas boiler and a pretty normal cylinder upstairs in the hotpress. There is a weird problem in that when I fire it up, the CH heats up great, but there is no hot water - the cylinder is tepid even after an hour of running the boiler. Boiler appears to work normally - heats all the radiators and then maintains the temperature. There's a thermostatic valve on the hot water pipe going into the cylinder coil, at the centre of the cylinder, and a regular valve coming out at the bottom. Hot water is definitely passing through the input valve as I can feel it piping hot on both sides of the valve, but the cylinder itself is cold immediately next to where the pipe enters. The boiler itself is very simple, one pipe goes in and another comes out. There is no motorized valve, there is only one heating circuit that does both CH and HW. Is this kind of problem common or rare ? Are there any tricks that can be tried before the plumber drains the whole system to try to figure out what the problem is ? Regards GWC This is a "gravity" system where the water for the cylinder coil circulates naturally by convection as the boiler heats it - i.e. the pump is not involved. Generally, these systems heat he DHW quite slowly anyway in comparison to a pumped system. Even so, it should be better than it is. The valve that you describe is probably for balancing the heat delivered to the cylinder vs. the CH. Is it fully open? Otherwise, I would suspect that the coil inside the cylinder is heavily scaled. Are you in a hard water area? Another telltale would be that when the boiler is running DHW only, does it cycle on and off a lot? This would indicate poor transfer of heat through the cylinder coil. Is the other pipe from the cylinder back to the boiler also hot? If this all fits together, then the solution will be to change the cylinder. While this is being done, it would make very good sense to use either a part L1 (this is pretty much the standard nowadays) or a fast recovery cylinder and to convert to a fully pumped arrangement with diverter valve. -- ..andy |
#3
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Conventional boiler problem
Andy Hall wrote:
Andy, thanks for that very comprehensive reply. This is a "gravity" system where the water for the cylinder coil circulates naturally by convection as the boiler heats it - i.e. the pump is not involved. I am not sure that this is the case. The cylinder coil seems to be connected to the same circuit as the radiators are, and there is of course a pump there which appears to be working normally. Generally, these systems heat he DHW quite slowly anyway in comparison to a pumped system. Even so, it should be better than it is. I'd expect the cylinder to be full of hot water after an hour or so. Even if I run it all morning it's still cold. It takes about half an hour for the gas boiler to finish heating the water in the system. The valve that you describe is probably for balancing the heat delivered to the cylinder vs. the CH. Is it fully open? I think you're right. Yes it's fully open. Otherwise, I would suspect that the coil inside the cylinder is heavily scaled. Are you in a hard water area? This is the interesting thing. The house is only four years old and has been occupied by the previous owner for two of those (I have just bought it) so it would be really surprising if the coil was gunked up. Also, the water is soft - according to a Calgon water testing stick I had to hand when I checked a few days ago. Another telltale would be that when the boiler is running DHW only, does it cycle on and off a lot? This would indicate poor transfer of heat through the cylinder coil. Is the other pipe from the cylinder back to the boiler also hot? The pipe from the cylinder back to the boiler is cold, so this does indeed suggest that the water is not passing through the cylinder coil. If this all fits together, then the solution will be to change the cylinder. While this is being done, it would make very good sense to use either a part L1 (this is pretty much the standard nowadays) or a fast recovery cylinder and to convert to a fully pumped arrangement with diverter valve. Thanks, I will keep your comments in mind. The cylinder that is there seems basic, ie it is not one of the ones covered with spray-on insulation - there's just a frankly slightly crappy looking jacket - I was surprised that such a fairly new house would have the less efficient cylinder, but there you go. |
#4
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Conventional boiler problem
On Sun, 01 Jan 2006 13:34:20 +0000, "Geronimo W. Christ Esq"
wrote: Andy Hall wrote: Andy, thanks for that very comprehensive reply. This is a "gravity" system where the water for the cylinder coil circulates naturally by convection as the boiler heats it - i.e. the pump is not involved. I am not sure that this is the case. The cylinder coil seems to be connected to the same circuit as the radiators are, and there is of course a pump there which appears to be working normally. OK, so are you saying that there are only two water connections at the boiler? A "gravity" system has four, with two generally being 28mm (go to cylinder coil) and two being 22mm for the CH. In that scenario, you wouldn't have a motorised diverter valve (3 ports) but might have a zone valve (2 ports) for what is called Honeywell C plan. If by "connected to the same circuit" you mean that the water is common between the CH circuit and the cylinder coil and fed from a small header tank in the loft, then yes that is normal. If there really aren't any motorised valves, then it implies a "gravity" system unless there is something very strange. The test is whether there are two or four water carrying connections at the boiler. What is the boiler, BTW? Generally, these systems heat he DHW quite slowly anyway in comparison to a pumped system. Even so, it should be better than it is. I'd expect the cylinder to be full of hot water after an hour or so. Even if I run it all morning it's still cold. It takes about half an hour for the gas boiler to finish heating the water in the system. That seems reasonable. The valve that you describe is probably for balancing the heat delivered to the cylinder vs. the CH. Is it fully open? I think you're right. Yes it's fully open. Otherwise, I would suspect that the coil inside the cylinder is heavily scaled. Are you in a hard water area? This is the interesting thing. The house is only four years old and has been occupied by the previous owner for two of those (I have just bought it) so it would be really surprising if the coil was gunked up. Also, the water is soft - according to a Calgon water testing stick I had to hand when I checked a few days ago. It would be surprising in that time, but possible in a very hard water area. Another telltale would be that when the boiler is running DHW only, does it cycle on and off a lot? This would indicate poor transfer of heat through the cylinder coil. Is the other pipe from the cylinder back to the boiler also hot? The pipe from the cylinder back to the boiler is cold, so this does indeed suggest that the water is not passing through the cylinder coil. Sounds like it is because connection into cylinder is hot, but very slowly. I'm wondering about that valve near the cylinder. Are you absolutely *sure* that there is no motorised diverter valve. The symptoms would happen if you had one and it was stuck in some way. If this all fits together, then the solution will be to change the cylinder. While this is being done, it would make very good sense to use either a part L1 (this is pretty much the standard nowadays) or a fast recovery cylinder and to convert to a fully pumped arrangement with diverter valve. Thanks, I will keep your comments in mind. The cylinder that is there seems basic, ie it is not one of the ones covered with spray-on insulation - there's just a frankly slightly crappy looking jacket - I was surprised that such a fairly new house would have the less efficient cylinder, but there you go. Can you do a sketch of the system in ASCII art and post it or some photos and put them on a web site somewhere? Specifically around the cylinder would be interesting. -- ..andy |
#5
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Conventional boiler problem
Andy Hall wrote:
Thanks again, Andy. I'm finding this an instructive conversation. If there really aren't any motorised valves, then it implies a "gravity" system unless there is something very strange. I think it's a strange one There are only two pipes coming out of the gas boiler (which is a basic Baxi appliance - just a white box with a thermostat control and some LEDs showing that it is operating). I do not think there is a motorized valve. I can't see one, and I imagine if there was one it would require an electrical supply - the only wired devices that I can see are the pump and the immersion heater. The pipe from the cylinder back to the boiler is cold, so this does indeed suggest that the water is not passing through the cylinder coil. Sounds like it is because connection into cylinder is hot, but very slowly. I'm wondering about that valve near the cylinder. Are you absolutely *sure* that there is no motorised diverter valve. The symptoms would happen if you had one and it was stuck in some way. It is possible that the valve is stuck, yes. I'm as sure as can be that there is no motorized valve. There is nothing to control it. The timer clock on the boiler is very simple, just a rotary dial with little "notches" all the way round where you can set the ~15min periods you want it on or off. Thanks, I will keep your comments in mind. The cylinder that is there seems basic, ie it is not one of the ones covered with spray-on insulation - there's just a frankly slightly crappy looking jacket - I was surprised that such a fairly new house would have the less efficient cylinder, but there you go. Can you do a sketch of the system in ASCII art and post it or some photos and put them on a web site somewhere? Specifically around the cylinder would be interesting. Let's try the ASCII art. I will keep it simple. The gas boiler is downstairs in the kitchen, in a cupboard, and the cylinder is of course upstairs. The pipes reach up into the bathroom, and under the bathroom floor to the cylinder. I'm not in the house at the moment so will have to get photographs if more detail is required. "TRV" is the thermostatic valve going into the boiler (there is a sensitive strip running down the centre of the boiler which is connected by a piece of thin wire to the TRV). "V" is just a regular tap that you turn on and off. It is currently turned up full. The water is cold on the pipes either side of V, but piping hot on the pipes either side of the TRV. Cylinder +------- (up to roofspace) oo o o --TRV---o o Hot press o o -----V--oooo ========================= | | | | two pipes going up | | ooo o o o o ooo boiler | | gas pipe | |
#6
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Conventional boiler problem
On Sun, 01 Jan 2006 14:49:25 +0000, "Geronimo W. Christ Esq"
wrote: Andy Hall wrote: Thanks again, Andy. I'm finding this an instructive conversation. If there really aren't any motorised valves, then it implies a "gravity" system unless there is something very strange. I think it's a strange one There are only two pipes coming out of the gas boiler (which is a basic Baxi appliance - just a white box with a thermostat control and some LEDs showing that it is operating). I do not think there is a motorized valve. I can't see one, and I imagine if there was one it would require an electrical supply - the only wired devices that I can see are the pump and the immersion heater. It may not be near the cylinder. Can you find the point where the CH part of the circuit splits from the feed to the coil? Could be under a floor? The pipe from the cylinder back to the boiler is cold, so this does indeed suggest that the water is not passing through the cylinder coil. Sounds like it is because connection into cylinder is hot, but very slowly. I'm wondering about that valve near the cylinder. Are you absolutely *sure* that there is no motorised diverter valve. The symptoms would happen if you had one and it was stuck in some way. It is possible that the valve is stuck, yes. I'm as sure as can be that there is no motorized valve. There is nothing to control it. The timer clock on the boiler is very simple, just a rotary dial with little "notches" all the way round where you can set the ~15min periods you want it on or off. Thanks, I will keep your comments in mind. The cylinder that is there seems basic, ie it is not one of the ones covered with spray-on insulation - there's just a frankly slightly crappy looking jacket - I was surprised that such a fairly new house would have the less efficient cylinder, but there you go. Can you do a sketch of the system in ASCII art and post it or some photos and put them on a web site somewhere? Specifically around the cylinder would be interesting. Let's try the ASCII art. I will keep it simple. The gas boiler is downstairs in the kitchen, in a cupboard, and the cylinder is of course upstairs. The pipes reach up into the bathroom, and under the bathroom floor to the cylinder. I'm not in the house at the moment so will have to get photographs if more detail is required. "TRV" is the thermostatic valve going into the boiler (there is a sensitive strip running down the centre of the boiler which is connected by a piece of thin wire to the TRV). "V" is just a regular tap that you turn on and off. It is currently turned up full. The water is cold on the pipes either side of V, but piping hot on the pipes either side of the TRV. This "TRV" is an interesting one - especially as it connects directly to the boiler. Can you describe in more detail - shape, make? It sounds as though the boiler controls it is some way, but without more detail of it and the actual model of boiler, hard to say. Photos of the cylinder area would be a help. Do you know where the pump is? Inside the boiler? Cylinder +------- (up to roofspace) oo o o --TRV---o o Hot press o o -----V--oooo ========================= | | | | two pipes going up | | ooo o o o o ooo boiler | | gas pipe | -- ..andy |
#7
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Conventional boiler problem
In an earlier contribution to this discussion,
Geronimo W. Christ Esq wrote: I have a gas boiler and a pretty normal cylinder upstairs in the hotpress. There is a weird problem in that when I fire it up, the CH heats up great, but there is no hot water - the cylinder is tepid even after an hour of running the boiler. Boiler appears to work normally - heats all the radiators and then maintains the temperature. There's a thermostatic valve on the hot water pipe going into the cylinder coil, at the centre of the cylinder, and a regular valve coming out at the bottom. Hot water is definitely passing through the input valve as I can feel it piping hot on both sides of the valve, but the cylinder itself is cold immediately next to where the pipe enters. The boiler itself is very simple, one pipe goes in and another comes out. There is no motorized valve, there is only one heating circuit that does both CH and HW. Is this kind of problem common or rare ? Are there any tricks that can be tried before the plumber drains the whole system to try to figure out what the problem is ? Regards GWC From reading the other posts in this thread, I'd say that you have a conventional boiler with a very *unconventional* hot water system! It seems to have been established that the coil in the HW cylinder is connected in parallel with the CH radiators and is, in effect, just another radiator. Has it ever worked properly since you've been in the house? The thought occurs to me that the TRV on the cylinder may be one intended for a radiator, and having a remote sensor which is supposed to sense room temperature. If so, even with the valve on max, it will close when the sensed temperature reaches the upper 20's degC. So if it is strapped to the cylinder, it will close when the HW gets to 25-30 degrees - which is no use to man or beast! To test this theory, either pull the sensor away from the cylinder so that it's just sensing air temperature, or remove the head from the TRV. If the hot water then gets hot, you'll know that the TRV is the problem. One thing I don't understand: You said that the pipe going back to the boiler from the cylinder was cold. But from your description of the system, this pipe is shared by the central heating system (presumably connected under the floor somewhere) - so I would expect the return pipe to be hot - certainly at the boiler end - whenever the radiators are hot, regardless of what's happening to the cylinder. Am I missing something? -- Cheers, Set Square ______ Please reply to newsgroup. Reply address is invalid. |
#8
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Conventional boiler problem
Set Square wrote:
From reading the other posts in this thread, I'd say that you have a conventional boiler with a very *unconventional* hot water system! Thanks for your reply. I think this type of system has been installed as standard in the 30-odd houses in the development built around here at this time, just outside Belfast. It could be a (Northern?) Irish thing Although, the fact that thermostatic valves are available for this kind of application suggests that this method of heating the water is at least practiced by more than a few people locally. I sounds like it's just a cheapo way of heating a small-ish house. This system is evidently a novelty to many of the esteemed uk.d-i-y contributors, so I will post up some pictures during this week. It seems to have been established that the coil in the HW cylinder is connected in parallel with the CH radiators and is, in effect, just another radiator. That's correct. Has it ever worked properly since you've been in the house? No, and I'm a bit peeved about that. The transaction was completed a few weeks ago. Since the house was basically new I did not get a full survey done on it, which would probably have uncovered the issue before now. I didn't try the HW, assuming (foolishly) that it worked because the CH seemed to work perfectly. I have been meaning to try to get in touch with the sellers to find out if there is a known problem with it, but I probably don't have much recourse with them unfortunately. I guess you can tell I'm an FTB. The thought occurs to me that the TRV on the cylinder may be one intended for a radiator, and having a remote sensor which is supposed to sense room temperature. If so, even with the valve on max, it will close when the sensed temperature reaches the upper 20's degC. So if it is strapped to the cylinder, it will close when the HW gets to 25-30 degrees - which is no use to man or beast! No, it is definitely a "proper" thermostatic valve intended for this application. It has temperature markings all the way up to 90 AFAIK (not just numbers 1-5ish that you normally see on radiator valves). Previous posters have suggested that it may not be opening all the way, although I did move it to it's fully-open position. To test this theory, either pull the sensor away from the cylinder so that it's just sensing air temperature, or remove the head from the TRV. If the hot water then gets hot, you'll know that the TRV is the problem. Thanks for that tip. I will try that. One thing I don't understand: You said that the pipe going back to the boiler from the cylinder was cold. But from your description of the system, this pipe is shared by the central heating system (presumably connected under the floor somewhere) - so I would expect the return pipe to be hot - certainly at the boiler end - whenever the radiators are hot, regardless of what's happening to the cylinder. Am I missing something? This is probably an important clue. The return pipe coming out of the bottom of the cylinder gets to a T junction a short distance away which I guess is the main return for the whole system. The water flowing through the top line (as opposed to the leg) of the "T" is very warm but not as warm as the flow pipe - which sounds like what you would expect. However, the leg of the "T" which comes from the cylinder is stone cold. I guess that is because the cold water is just sitting there without moving through the coil. Once again, thanks to everyone who has replied. This has been an interesting discussion. |
#9
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Conventional boiler problem
In an earlier contribution to this discussion,
Geronimo W. Christ Esq wrote: No, it is definitely a "proper" thermostatic valve intended for this application. It has temperature markings all the way up to 90 AFAIK Are you sure it's 90 degC and not 90 degF?! If it *is* the proper one for the job, it may just be stuck. As someone else has suggested, remove the thermostatic head from the valve and check that the pin moves down when you press on the end and comes up again when you release it. If it's stuck down it would explain your problem. Tapping the side of the valve with a metal object (spanner etc.) may free it. This is probably an important clue. The return pipe coming out of the bottom of the cylinder gets to a T junction a short distance away which I guess is the main return for the whole system. The water flowing through the top line (as opposed to the leg) of the "T" is very warm but not as warm as the flow pipe - which sounds like what you would expect. However, the leg of the "T" which comes from the cylinder is stone cold. I guess that is because the cold water is just sitting there without moving through the coil. Ah, that explains it. I got the impression earlier that the return pipe was cold all the way to the boiler - but now realise that it's not. You've not mentioned a room thermostat. I assume there isn't one? -- Cheers, Set Square ______ Please reply to newsgroup. Reply address is invalid. |
#10
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Conventional boiler problem
Set Square wrote:
No, it is definitely a "proper" thermostatic valve intended for this application. It has temperature markings all the way up to 90 AFAIK Are you sure it's 90 degC and not 90 degF?! Irritatingly, the thermo does not say. I'd assumed it would be C. If it *is* the proper one for the job, it may just be stuck. As someone else has suggested, remove the thermostatic head from the valve and check that the pin moves down when you press on the end and comes up again when you release it. If it's stuck down it would explain your problem. Tapping the side of the valve with a metal object (spanner etc.) may free it. Yup, I plan to do that the next time I am in the place. This is probably an important clue. The return pipe coming out of the bottom of the cylinder gets to a T junction a short distance away which I guess is the main return for the whole system. The water flowing through the top line (as opposed to the leg) of the "T" is very warm but not as warm as the flow pipe - which sounds like what you would expect. However, the leg of the "T" which comes from the cylinder is stone cold. I guess that is because the cold water is just sitting there without moving through the coil. Ah, that explains it. I got the impression earlier that the return pipe was cold all the way to the boiler - but now realise that it's not. That's it. The thing works very well for heating the radiators - they heat up nice and quick so the flow/return loop definitely appears to be in tip-top order. We just need to figure out what's up with the cylinder coil. You've not mentioned a room thermostat. I assume there isn't one? Nope, no thermostat. TBH, I've seldom if ever seen them in any houses in Northern Ireland. Oil is popular here, which is probably because there was no natural gas network up until around ten years ago, and the OFCH systems installed almost universally tend to be boilers in an outhouse with a three-port valve allowing separate control of HW and CH. |
#11
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Conventional boiler problem
Geronimo W. Christ Esq wrote:
this time, just outside Belfast. It could be a (Northern?) Irish thing Although, the fact that thermostatic valves are available for this kind of application suggests that this method of heating the water is at least practiced by more than a few people locally. I sounds like it's just a cheapo way of heating a small-ish house. There is a legit use for the things to regulate the maximum temp of the HW on gravity circulated systems (i.e. older boilers with two sets of feed/return pipes and no pump involved in the HW part). Has it ever worked properly since you've been in the house? No, and I'm a bit peeved about that. The transaction was completed a few weeks ago. Since the house was basically new I did not get a full survey done on it, which would probably have uncovered the issue before now. I I think you may be overestimating most surveys ;-) This is probably an important clue. The return pipe coming out of the bottom of the cylinder gets to a T junction a short distance away which I guess is the main return for the whole system. The water flowing through the top line (as opposed to the leg) of the "T" is very warm but not as warm as the flow pipe - which sounds like what you would expect. However, the leg of the "T" which comes from the cylinder is stone cold. I guess that is because the cold water is just sitting there without moving through the coil. yup sounds that way... still at least you can see where to stick your three port valve! ;-) -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#12
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Conventional boiler problem
On Mon, 02 Jan 2006 01:19:46 +0000, John Rumm
wrote: Geronimo W. Christ Esq wrote: this time, just outside Belfast. It could be a (Northern?) Irish thing Although, the fact that thermostatic valves are available for this kind of application suggests that this method of heating the water is at least practiced by more than a few people locally. I sounds like it's just a cheapo way of heating a small-ish house. There is a legit use for the things to regulate the maximum temp of the HW on gravity circulated systems (i.e. older boilers with two sets of feed/return pipes and no pump involved in the HW part). But not on a system using a Primatic cylinder which is what I have and that causes the DHW to be extremely hot when the CH has been on for some time as it is just now in this weather Stuart Shift THELEVER to reply. |
#13
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Conventional boiler problem
Set Square wrote:
From reading the other posts in this thread, I'd say that you have a conventional boiler with a very *unconventional* hot water system! I have been carefully reading the FAQ entry about combination boilers. I assume I am right in believing that all of the hot water sources (bath tap, shower, and kitchen hw tap) are fed off a specific water circuit coming from the cylinder. If so, am I right in saying that provided the existing plumbing is up to scratch, installing a combi would simply be a matter of removing the existing boiler, cylinder and loft apparatus, and running a flow/return from the combi's secondary heat exchanger into the circuit formerly supplied by the cylinder, and leaving the existing CH circuit pretty much as-is ? That way I would not have to replace the timeclock or any of the electronics, and I've only two extra pipes to install (and a few to remove) - sounds like slightly less bother (but more expense) than installing a three-port valve and controlling electronics. The diagram suggests that the three-port valve in a combi system is built into the boiler unit. It is something I think I will consider in the medium term. I like the concept of a combi - it sounds very efficient. And, I imagine that the current boilers are also condensers so they have an extra level of efficiency that way as well. |
#14
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Conventional boiler problem
On Tue, 03 Jan 2006 00:20:03 +0000, "Geronimo W. Christ Esq"
wrote: Set Square wrote: From reading the other posts in this thread, I'd say that you have a conventional boiler with a very *unconventional* hot water system! I have been carefully reading the FAQ entry about combination boilers. I assume I am right in believing that all of the hot water sources (bath tap, shower, and kitchen hw tap) are fed off a specific water circuit coming from the cylinder. If so, am I right in saying that provided the existing plumbing is up to scratch, installing a combi would simply be a matter of removing the existing boiler, cylinder and loft apparatus, and running a flow/return from the combi's secondary heat exchanger into the circuit formerly supplied by the cylinder, and leaving the existing CH circuit pretty much as-is ? That way I would not have to replace the timeclock or any of the electronics, and I've only two extra pipes to install (and a few to remove) - sounds like slightly less bother (but more expense) than installing a three-port valve and controlling electronics. The diagram suggests that the three-port valve in a combi system is built into the boiler unit. It is something I think I will consider in the medium term. I like the concept of a combi - it sounds very efficient. And, I imagine that the current boilers are also condensers so they have an extra level of efficiency that way as well. It may be ideal for your situation considering size and type of house However, do consider the usual warnings: - Is the mains cold supply adequate? Measure at the cold tap in the kitchen. If less than about 20 litres/min, it may well be inadequate for a mains fed system. - Take a careful look at HW production rate. The quoted figures of flow for a 35 degree rise in temperature approximate to what you will get in total at a shower or into a bath in the winter. Some of the smaller combis deliver 11-13 litres/min. Are you OK with that for a shower considering that stored systems can deliver 2-3 times that? Same for baths. Are you OK with 10-15 mins bath filling time? You can get larger combis of 15-20 lpm, but they are physically large. Do you have the space? Note that the rating is not important in the CH context. If the boiler seems large, it doesn't matter because it will modulate down to the needed rate. On the other hand, you may well find the gain in space where the cylinder and roof tanks are to be very appealing. The important thing is to do some basic checks and make sure that you select carefully. In terms of the hookup, you have described what's involved well. It may also be necessary to upgrade the gas supply from the meter since combis normally require at least a 22mm supply pipe. -- ..andy |
#15
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Conventional boiler problem
On Tue, 03 Jan 2006 00:52:44 +0000, Andy Hall
wrote: On Tue, 03 Jan 2006 00:20:03 +0000, "Geronimo W. Christ Esq" wrote: Set Square wrote: From reading the other posts in this thread, I'd say that you have a conventional boiler with a very *unconventional* hot water system! I have been carefully reading the FAQ entry about combination boilers. I assume I am right in believing that all of the hot water sources (bath tap, shower, and kitchen hw tap) are fed off a specific water circuit coming from the cylinder. If so, am I right in saying that provided the existing plumbing is up to scratch, installing a combi would simply be a matter of removing the existing boiler, cylinder and loft apparatus, and running a flow/return from the combi's secondary heat exchanger into the circuit formerly supplied by the cylinder, and leaving the existing CH circuit pretty much as-is ? That way I would not have to replace the timeclock or any of the electronics, and I've only two extra pipes to install (and a few to remove) - sounds like slightly less bother (but more expense) than installing a three-port valve and controlling electronics. The diagram suggests that the three-port valve in a combi system is built into the boiler unit. It is something I think I will consider in the medium term. I like the concept of a combi - it sounds very efficient. And, I imagine that the current boilers are also condensers so they have an extra level of efficiency that way as well. It may be ideal for your situation considering size and type of house However, do consider the usual warnings: - Is the mains cold supply adequate? Measure at the cold tap in the kitchen. If less than about 20 litres/min, it may well be inadequate for a mains fed system. - Take a careful look at HW production rate. The quoted figures of flow for a 35 degree rise in temperature approximate to what you will get in total at a shower or into a bath in the winter. Some of the smaller combis deliver 11-13 litres/min. Are you OK with that for a shower considering that stored systems can deliver 2-3 times that? Same for baths. Are you OK with 10-15 mins bath filling time? You can get larger combis of 15-20 lpm, but they are physically large. Do you have the space? Note that the rating is not important in the CH context. If the boiler seems large, it doesn't matter because it will modulate down to the needed rate. On the other hand, you may well find the gain in space where the cylinder and roof tanks are to be very appealing. The important thing is to do some basic checks and make sure that you select carefully. In terms of the hookup, you have described what's involved well. It may also be necessary to upgrade the gas supply from the meter since combis normally require at least a 22mm supply pipe. I have a floor standing Kingfisher ( very old one ) ,10mm piping and rads with TRV's and a Primatic cylinder a few years ago i had a BG guy out and he said that the rads and piping and TRV's wouldn't stand up to it if I got a combi boiler fitted because of the pressure .I questioned what he was saying as i couldnt see how these fittings could fail but he was insistent ...I didnt get anyhting changed and the boiler has lasted ever since altho' has probably cost me loads in gas costs .. Was he right in what he said .?? Stuart Shift THELEVER to reply. |
#16
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Conventional boiler problem
Stuart wrote:
I have a floor standing Kingfisher ( very old one ) ,10mm piping and rads with TRV's and a Primatic cylinder a few years ago i had a BG guy out and he said that the rads and piping and TRV's wouldn't stand up to it if I got a combi boiler fitted because of the pressure .I questioned what he was saying as i couldnt see how these fittings could fail but he was insistent ...I didnt get anyhting changed and the boiler has lasted ever since altho' has probably cost me loads in gas costs .. Was he right in what he said .?? Possibly partially right for some situations! (that got enough get out clauses in it? ;-) Pipework and TRVs are usually fine at pressure (just think about you mains water pipes etc). Rads are also usually fine unless on the last legs - in which case the pressure change may push them over the edge and you will get pinhole leaks. However if this is the case they were due to do it anyway - you just accelerated the process by a few months. For a system treated with corrosian inhibitor on a regular basis this ought not happen anyway. Old lockshield valves may weep when the pressure is increased. Having said that there is no guarentee they will (the ones on my system were fine when I converted it to sealed operation) -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#17
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Conventional boiler problem
In an earlier contribution to this discussion,
Geronimo W. Christ Esq wrote: Set Square wrote: From reading the other posts in this thread, I'd say that you have a conventional boiler with a very *unconventional* hot water system! I have been carefully reading the FAQ entry about combination boilers. I assume I am right in believing that all of the hot water sources (bath tap, shower, and kitchen hw tap) are fed off a specific water circuit coming from the cylinder. If so, am I right in saying that provided the existing plumbing is up to scratch, installing a combi would simply be a matter of removing the existing boiler, cylinder and loft apparatus, and running a flow/return from the combi's secondary heat exchanger into the circuit formerly supplied by the cylinder, and leaving the existing CH circuit pretty much as-is ? I rather fear that that would result in throwing out the baby with the bathwater! It would be a relatively small job to add proper controls to your existing system - so why throw away a perfectly good boiler. What you suggest would work provided you have an adequate cold water supply *and* adequate gas supply (the required power output of a combi is determined by its "instant" water heating capacity - and is generally greater than that of a conventional boiler - sized on its space heating capacity - so it needs a fat gas pipe). But be aware that many people prefer the concept of stored hot water for fast bath filling etc. You're going to be looking at a couple of grand for changing the boiler - whereas you can get a suitable control pack - which would transform your system - for as little as 60 quid. See http://tinyurl.com/9vdrj as an example. I think I would personally spend a bit more than this and go for an S-Plan system with two 2-port valves rather than a single 3-port valve, and I would use a programmable room stat. Even so, we're talking less than 200 quid. -- Cheers, Set Square ______ Please reply to newsgroup. Reply address is invalid. |
#18
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Conventional boiler problem - the thermostatic valve
Geronimo W. Christ Esq wrote:
There's a thermostatic valve on the hot water pipe going into the cylinder coil, at the centre of the cylinder, and a regular valve coming out at the bottom. Hot water is definitely passing through the input valve as I can feel it piping hot on both sides of the valve, but the cylinder itself is cold immediately next to where the pipe enters. Some of the replies yesterday suggested that the thermostatic valve that we've discussed (recalling that the cylinder coil looks like just another radiator from the point of view of the system) could be jammed. I went in for a look. The valve is a Pegler Belmont, this one : http://tinyurl.com/ayssx I gave it a few sharp but controlled taps with the heating running, but this did not achieve anything. Then, I found that the plastic head could be removed by unscrewing the metal nut at the base, seen in the picture at the above URL. This exposed what looked like another nut (loose enough to be turned by hand) with a hole in the centre. A pin was visible, but the pin was depressed a short distance (a mm or two) below the top of the nut. I wasn't courageous enough to mess with it (don't want water everywhere) so I'm going to get a plumber to check it. Does this sound like it is seized up ? I guess there is about 25-30cm of 22mm copper pipe between the thermostatic valve and then cylinder body. All of that heats up fairly quickly when the boiler is on - around as quickly as the bathroom radiators do (all other rads are off). |
#19
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Conventional boiler problem - the thermostatic valve
In an earlier contribution to this discussion,
Geronimo W. Christ Esq wrote: I went in for a look. The valve is a Pegler Belmont, this one : http://tinyurl.com/ayssx I gave it a few sharp but controlled taps with the heating running, but this did not achieve anything. Then, I found that the plastic head could be removed by unscrewing the metal nut at the base, seen in the picture at the above URL. This exposed what looked like another nut (loose enough to be turned by hand) with a hole in the centre. A pin was visible, but the pin was depressed a short distance (a mm or two) below the top of the nut. Does this sound like it is seized up ? Very probably. Looking at the underside of the head, can you see what pushes on the pin? Is it small enough in diameter to go down the hole in the nut to reach the pin? If not, the pin definitely shouldn't be that low. If the actuator *does* go inside the nut, can you move the pin down more by pressing on it with a pin punch or similar? Does it come up again when you stop pushing? Can you persuade the pin to pop up by tapping the side of the valve? [Hold a large hammer against side of the valve, and tap the other side with a small hammer] I guess there is about 25-30cm of 22mm copper pipe between the thermostatic valve and then cylinder body. All of that heats up fairly quickly when the boiler is on - around as quickly as the bathroom radiators do (all other rads are off). It's probably just getting hot due to conduction in the copper pipe rather than gue to water flowing through it. -- Cheers, Set Square ______ Please reply to newsgroup. Reply address is invalid. |
#20
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Conventional boiler problem - the thermostatic valve
On Mon, 2 Jan 2006 17:03:46 -0000, "Set Square"
wrote: In an earlier contribution to this discussion, Geronimo W. Christ Esq wrote: I went in for a look. The valve is a Pegler Belmont, this one : http://tinyurl.com/ayssx I gave it a few sharp but controlled taps with the heating running, but this did not achieve anything. Then, I found that the plastic head could be removed by unscrewing the metal nut at the base, seen in the picture at the above URL. This exposed what looked like another nut (loose enough to be turned by hand) with a hole in the centre. A pin was visible, but the pin was depressed a short distance (a mm or two) below the top of the nut. Does this sound like it is seized up ? Very probably. Looking at the underside of the head, can you see what pushes on the pin? Is it small enough in diameter to go down the hole in the nut to reach the pin? If not, the pin definitely shouldn't be that low. If the actuator *does* go inside the nut, can you move the pin down more by pressing on it with a pin punch or similar? Does it come up again when you stop pushing? Can you persuade the pin to pop up by tapping the side of the valve? [Hold a large hammer against side of the valve, and tap the other side with a small hammer] It does sound as if the pin is jammed "down" so the valve is shut and preventing the flow of water through it .....If the pin cannot be persuaded to return to the "up" position then replacement of the valve should sort the problem . Stuart Shift THELEVER to reply. |
#21
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Conventional boiler problem - the thermostatic valve
Stuart wrote:
It does sound as if the pin is jammed "down" so the valve is shut and preventing the flow of water through it .....If the pin cannot be persuaded to return to the "up" position then replacement of the valve should sort the problem . Thanks very much, Stuart. I've replied to John Rumm with more detail, but I will be mentioning the likely fault to the plumber so that he can start his investigation there. |
#22
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Conventional boiler problem - the thermostatic valve
Set Square wrote:
Very probably. Looking at the underside of the head, can you see what pushes on the pin? Is it small enough in diameter to go down the hole in the nut to reach the pin? If not, the pin definitely shouldn't be that low. If the actuator *does* go inside the nut, can you move the pin down more by pressing on it with a pin punch or similar? Does it come up again when you stop pushing? I will need to examine it again. I take it by messing around with the valve I'm not likely to start a leak (unless I hit the pipe too hard and snap it) ? As far as I can tell, the actuator does not go inside the nut hole, it is a flat spring loaded surface. Can you persuade the pin to pop up by tapping the side of the valve? [Hold a large hammer against side of the valve, and tap the other side with a small hammer] Will try that, thanks. of 22mm copper pipe between the thermostatic valve and then cylinder body. All of that heats up fairly quickly when the boiler is on - around as quickly as the bathroom radiators do (all other rads are off). It's probably just getting hot due to conduction in the copper pipe rather than gue to water flowing through it. Okay. Certainly we seem to be close to a solution here - many thanks to all who have replied. The plumber will be looking at this on Wednesday (if I can't get the pin to pop out before then) so I will pass on the details of the likely fault. |
#23
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Conventional boiler problem - the thermostatic valve
Geronimo W. Christ Esq wrote:
I gave it a few sharp but controlled taps with the heating running, but this did not achieve anything. Then, I found that the plastic head could be removed by unscrewing the metal nut at the base, seen in the picture at the above URL. This exposed what looked like another nut (loose Try hitting it again with the head removed... enough to be turned by hand) with a hole in the centre. A pin was visible, but the pin was depressed a short distance (a mm or two) below the top of the nut. I wasn't courageous enough to mess with it (don't want water everywhere) so I'm going to get a plumber to check it. Does this sound like it is seized up ? Yes... I have not seen inside one of these particular TRVs, but on all the ones I have seen, the pin should stick up. The action of the TRV head is to progressively push down on the pin, causing the water flow to cease. A quick look at the bit you took off ought to confirm how it works. If the head looks like it has a flat surface or small recess that the pin should push against, then the pin ought to be "up" (and hence the valve "full on") when the head is removed. -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#24
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Conventional boiler problem - the thermostatic valve
John Rumm wrote:
I gave it a few sharp but controlled taps with the heating running, but this did not achieve anything. Then, I found that the plastic head could be removed by unscrewing the metal nut at the base, seen in the picture at the above URL. This exposed what looked like another nut (loose Try hitting it again with the head removed... Thanks for the reply. I might work up the courage to give that a shot next time I'm in the house, which should be very soon. When I did clatter it, I hit around the bottom of the valve and not the plastic head. enough to be turned by hand) with a hole in the centre. A pin was visible, but the pin was depressed a short distance (a mm or two) below the top of the nut. I wasn't courageous enough to mess with it (don't want water everywhere) so I'm going to get a plumber to check it. Does this sound like it is seized up ? Yes... I have not seen inside one of these particular TRVs, but on all the ones I have seen, the pin should stick up. The action of the TRV head is to progressively push down on the pin, causing the water flow to cease. A quick look at the bit you took off ought to confirm how it works. If the head looks like it has a flat surface or small recess that the pin should push against, then the pin ought to be "up" (and hence the valve "full on") when the head is removed. I looked at the inside of the head; it has a black round section with a flat surface as you have said (there is no recess though) which is spring-loaded. It definitely would not be possible for the black section to physically contact the pin at this point. I am wondering, though, how the pin managed to get below the surface of the nut with the hole, going by the way this apparently works I'd expect it to get stuck level with the nut rather than below it. I'm a bit disturbed by the way the nut with the hole containing the pin seems to swivel around freely; I was able to twist it by hand. I am guessing this allows the valve always be open by a minimum or maximum amount at all times, with the pin then adjusting that as appropriate. |
#25
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Conventional boiler problem - the thermostatic valve
Geronimo W. Christ Esq wrote:
Try hitting it again with the head removed... Thanks for the reply. I might work up the courage to give that a shot next time I'm in the house, which should be very soon. When I did clatter it, I hit around the bottom of the valve and not the plastic head. You are only after shock effect here - i.e. tapping the the end of a spanner / small hammer. You are not trying to bend the pipe over! ;-) -- Cheers, John. /================================================== ===============\ | Internode Ltd - http://www.internode.co.uk | |-----------------------------------------------------------------| | John Rumm - john(at)internode(dot)co(dot)uk | \================================================= ================/ |
#26
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Conventional boiler problem - the thermostatic valve
In message , John
Rumm writes Geronimo W. Christ Esq wrote: Try hitting it again with the head removed... Thanks for the reply. I might work up the courage to give that a shot next time I'm in the house, which should be very soon. When I did clatter it, I hit around the bottom of the valve and not the plastic head. You are only after shock effect here - i.e. tapping the the end of a spanner / small hammer. You are not trying to bend the pipe over! ;-) What I do is to lay the flat of a spanner on the pin and just keep on tapping it wirra 'ammer until it springs out again -- geoff |
#27
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Conventional boiler problem - the thermostatic valve
In article ,
Geronimo W. Christ Esq wrote: Then, I found that the plastic head could be removed by unscrewing the metal nut at the base, seen in the picture at the above URL. This exposed what looked like another nut (loose enough to be turned by hand) with a hole in the centre. A pin was visible, but the pin was depressed a short distance (a mm or two) below the top of the nut. I wasn't courageous enough to mess with it (don't want water everywhere) so I'm going to get a plumber to check it. On all the TRVs I've seen, the pin is spring loaded to the up position. It should be possible to push it down by hand and it should spring up again. -- *What am I? Flypaper for freaks!? Dave Plowman London SW To e-mail, change noise into sound. |
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