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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Help, motor troubleshooting problem...
Tablesaw motor, 220V, magnetic starter.
Began acting badly this afternoon. When start button pushed, motor moved about 5 degrees, hummed, dust collector on same starter poles fired up normally... Without power, motor turns freely with no sign of binding. Both Caps looked OK, but I ran up the street to Grainger and got a new start cap. New start cap does not solve the problem... And It aggravates me because it is about 5% bigger than the old one and won't fit back in the can, but we can fight that battle later. I guess the next step is to get the motor out where I can work on it and start pulling continuity tests on the windings. Anybody see something I am missing? It was over 90 in the shop today. The saw is over 10 years old, and has been worked hard. Jet Cabinet saw. I think it is on it's third motor starter. Last one had coil failure about 2-3 years ago. Thanks for any advice, of course things are super busy right now. |
#2
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Help, motor troubleshooting problem...
"Stuart Wheaton" wrote in message ... Tablesaw motor, 220V, magnetic starter. Began acting badly this afternoon. When start button pushed, motor moved about 5 degrees, hummed, dust collector on same starter poles fired up normally... Without power, motor turns freely with no sign of binding. Both Caps looked OK, but I ran up the street to Grainger and got a new start cap. New start cap does not solve the problem... And It aggravates me because it is about 5% bigger than the old one and won't fit back in the can, but we can fight that battle later. I guess the next step is to get the motor out where I can work on it and start pulling continuity tests on the windings. Anybody see something I am missing? It was over 90 in the shop today. The saw is over 10 years old, and has been worked hard. Jet Cabinet saw. I think it is on it's third motor starter. Last one had coil failure about 2-3 years ago. Thanks for any advice, of course things are super busy right now. You didn't mention it so I'm guessing you missed it. There's a centrifugal switch inside the motor that puts power to the start winding when the motor RPM is below a threshold. Art |
#3
Posted to rec.crafts.metalworking
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Help, motor troubleshooting problem...
I guess the next step is to get the motor out where I can work on it and start pulling continuity tests on the windings. Anybody see something I am missing? It was over 90 in the shop today. *The saw is over 10 years old, and has been worked hard. *Jet Cabinet saw. *I think it is on it's third motor starter. *Last one had coil failure about 2-3 years ago. Two things or maybe three. Motor starting contacts bad. Motor needs cleaning out. It does usually help to blow out the motor with air as often as monthly. If you get lots of dirt and sawdust out with air cleanout you are not blowing it out enough. And the start capacitor might be gone. Buy expensive ones for replacement. While the motor is out replace bearings. Motor turns freely is not always an indicator of bearings OK. Motor starters should last longer than your post indicates. Again buy good ones. Minimum of twice the startrting cirrent. Allen Bradley is always good if properly sized. Possibly bad contacts on the starter. Some contacts are replaceable. What brand sand size is the starter? We are talking single phase are we not? Start and maintain a regular schedule of checking the motor current. Both start and run. Good indication of bearing condition. Ebay sometimes has good buys on Starters. The coils are usually replaceable. Bob AZ |
#4
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Help, motor troubleshooting problem...
Thanks for any advice, of course things are super busy right now. Stuart Me again. What HP and single or 3 phase? There are lots of choices on Ebay right now. Bob AZ |
#5
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Help, motor troubleshooting problem...
Artemus wrote:
"Stuart Wheaton" wrote in message ... Tablesaw motor, 220V, magnetic starter. Began acting badly this afternoon. When start button pushed, motor moved about 5 degrees, hummed, dust collector on same starter poles fired up normally... Without power, motor turns freely with no sign of binding. Both Caps looked OK, but I ran up the street to Grainger and got a new start cap. New start cap does not solve the problem... And It aggravates me because it is about 5% bigger than the old one and won't fit back in the can, but we can fight that battle later. I guess the next step is to get the motor out where I can work on it and start pulling continuity tests on the windings. Anybody see something I am missing? It was over 90 in the shop today. The saw is over 10 years old, and has been worked hard. Jet Cabinet saw. I think it is on it's third motor starter. Last one had coil failure about 2-3 years ago. Thanks for any advice, of course things are super busy right now. You didn't mention it so I'm guessing you missed it. There's a centrifugal switch inside the motor that puts power to the start winding when the motor RPM is below a threshold. Art Give the man a prize! How 'bout that little stuffed dog on the top shelf! The last time I tried to fiddle with a centrifugal switch, I hated it, but this one turned out to be very easy to get to. The motor designer and I obviously have different opinions on what "Totally enclosed" means. That end cap was full of sawdust and plastic fluff. I blew it out, and then lightly filed the burned contacts and it is now running like new. Thanks for the help. Stuart |
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