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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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New plasma cutter & homemade consumables.
I bit the bullet and bought a new Thermal Dynamics 101 plasma cutter.
It uses a pilot arc rather than high frequency to establish the arc so it is suitable for eventual use as a CNC driven cutter. The manual says not to waste time getting the arc to the work because it wears away the electrode. It also has a quick disconnect torch so it will be easier to swap between manual and automatic use. I wonder if anyone has made any of their own consumables? If I can figure out how to make my own I'll post it. Cheers, eric |
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On Wed, 16 Mar 2005 07:42:44 -0800, Eric R Snow
wrote: I bit the bullet and bought a new Thermal Dynamics 101 plasma cutter. It uses a pilot arc rather than high frequency to establish the arc so it is suitable for eventual use as a CNC driven cutter. The manual says not to waste time getting the arc to the work because it wears away the electrode. It also has a quick disconnect torch so it will be easier to swap between manual and automatic use. I wonder if anyone has made any of their own consumables? If I can figure out how to make my own I'll post it. Some of the consumables are made of or contain hafnium; pretty exotic stuff. |
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"Eric R Snow" wrote in message news I bit the bullet and bought a new Thermal Dynamics 101 plasma cutter. It uses a pilot arc rather than high frequency to establish the arc so it is suitable for eventual use as a CNC driven cutter. The manual says not to waste time getting the arc to the work because it wears away the electrode. It also has a quick disconnect torch so it will be easier to swap between manual and automatic use. I wonder if anyone has made any of their own consumables? If I can figure out how to make my own I'll post it. Cheers, eric Eric Congrats on the TD 101. I have had a 81 on a CNC table for a couple of years and have had good service from it. There are several Yahoo groups discussing plasma cutters and CNC tables. plasmacutting and piginfo are two. One thing I might suggest when you are cutting lighter material is to run a 40 amp tip at 35 to 40 amps.The plasma cutter can cut faster than you can move your hand while cutting say 16 ga. at full amps. The other suggestion is to clean your start cartridge contact surface with a 3M scuff pad when changing tips. Happy cutting and protect your eyes and lungs! Steve |
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On Wed, 16 Mar 2005 14:23:43 -0600, "Steve Peterson" 123@nospam
wrote: "Eric R Snow" wrote in message news I bit the bullet and bought a new Thermal Dynamics 101 plasma cutter. It uses a pilot arc rather than high frequency to establish the arc so it is suitable for eventual use as a CNC driven cutter. The manual says not to waste time getting the arc to the work because it wears away the electrode. It also has a quick disconnect torch so it will be easier to swap between manual and automatic use. I wonder if anyone has made any of their own consumables? If I can figure out how to make my own I'll post it. Cheers, eric Eric Congrats on the TD 101. I have had a 81 on a CNC table for a couple of years and have had good service from it. There are several Yahoo groups discussing plasma cutters and CNC tables. plasmacutting and piginfo are two. One thing I might suggest when you are cutting lighter material is to run a 40 amp tip at 35 to 40 amps.The plasma cutter can cut faster than you can move your hand while cutting say 16 ga. at full amps. The other suggestion is to clean your start cartridge contact surface with a 3M scuff pad when changing tips. Happy cutting and protect your eyes and lungs! Steve Thanks for the info Steve. I will be using the machine in a well venilated situation. Eric |
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