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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Clamping and holding work
I've been pondering the issues of clamping and holding work on a mill
table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? Thanks, Dave |
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On Wed, 01 Sep 2004 22:49:37 -0700, Dave wrote:
I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? I didn't need much more than a good sturdy milling vise to get me started. You can make lots of clamps, jigs, and other work-holding fixtures in a good vise. Parallels are a vital tool to have when working with a milling vise, but since I have a bunch of square HSS toolbits of different sizes I haven't needed to go and buy parallels yet. I just stack some up under the work and I'm good to go. I just made a pair of V blocks for a project I'm working on (a plate bender). Since they're only made of mild steel I can't harden them, and even if I could I can't finish grind them, but oh well, they'll suffice for this project (milling a 3" long flat half way through a 2" diam. carbon steel bar) and maybe a few others. Probably the most challenging thing about using a miller is figuring out how to set jobs up. As you find a need for a special item you can buy it and add it to your collection, much like people do with drill bits - purchasing only the ones they use often and not wasting money on whole sets where half of the bits never see a chuck. |
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"Dave" wrote in message om... I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? Thanks, Dave Dave, for small irregularly shaped items I use a low melt alloy (Cerrobend) - it melts in boiling water and can be poured round the item locking it into a frame that can be clamped. Works a treat and the alloy is infinately re-useable. Andrew Mawson |
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"Dave" wrote in message om... I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? Thanks, Dave Hi Dave, Another way to hold stuff is to make an extra table, from 1 inch thick plate. You can drill and tap holes in it to secure pieces. Also, drill and ream holes for ground pins for alignment. So, say you need to mill a rectangular workpiece on all edges, you set it against some pins and clamp it down so it hangs just off the corner of the plate. Mill the exposed to edges, then turn the work piece around so the other two edges are hanging off the table and mill those, the pins keep everything square. If you bolt some tangs to the underside and mill them accurately to the width of your main table slots, and mill around the edge of the extra table while you are at it, it will self align on the main table. regards, John |
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Dave wrote in message om... I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? Jewellers use a vise that has a pair of plates with holes in 'em. The put steel pins in the holes, the work between the pins, then they screw the plates closer together. For really irrgular shapes something like that might work; take light cuts. |
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Andrew Mawson wrote:
for small irregularly shaped items I use a low melt alloy (Cerrobend) ... What is a useful amount of Cerrobond? At $35/lb (IIRC), I don't want to buy more than I'll need. Or less. Bob |
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Artemia Salina wrote:
On Wed, 01 Sep 2004 22:49:37 -0700, Dave wrote: I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? I didn't need much more than a good sturdy milling vise to get me started. You can make lots of clamps, jigs, and other work-holding fixtures in a good vise. Parallels are a vital tool to have when working with a milling vise, but since I have a bunch of square HSS toolbits of different sizes I haven't needed to go and buy parallels yet. I just stack some up under the work and I'm good to go. I just made a pair of V blocks for a project I'm working on (a plate bender). Since they're only made of mild steel I can't harden them, and even if I could I can't finish grind them, but oh well, they'll suffice for this project (milling a 3" long flat half way through a 2" diam. carbon steel bar) and maybe a few others. Probably the most challenging thing about using a miller is figuring out how to set jobs up. As you find a need for a special item you can buy it and add it to your collection, much like people do with drill bits - purchasing only the ones they use often and not wasting money on whole sets where half of the bits never see a chuck. You're certainly correct. Workholding is half the challenge. Its deeper even than this; design of good fixtures was what they did before CNC milling, and it still works pretty good for manual milling. I would say my short list is: 1. Vice. 2. Vice with parallels. 3. Clamps. 4. Side clamps, those clamps that hold the part at the base like powerful fingers. 5. "pot it", or use low melting temperature metal to hold it. 6. Bolt or screw the workpiece to a plate. For REALLY odd shaped workpieces, 6 cannot be beat. You get some extra screw holes - big deal. The part is held to a plate with complete access to all sides save the one face down. With most parts, it hardly matters if there is an extra screw hole, and if it does, it can be filled by various means. -- Samiam is Scott A. Moore Personal web site: http:/www.moorecad.com/scott My electronics engineering consulting site: http://www.moorecad.com ISO 7185 Standard Pascal web site: http://www.moorecad.com/standardpascal Classic Basic Games web site: http://www.moorecad.com/classicbasic The IP Pascal web site, a high performance, highly portable ISO 7185 Pascal compiler system: http://www.moorecad.com/ippas Being right is more powerfull than large corporations or governments. The right argument may not be pervasive, but the facts eventually are. |
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"Scott Moore" wrote in message news:rOHZc.277598$eM2.258836@attbi_s51... snip----- You get some extra screw holes - big deal. The part is held to a plate with complete access to all sides save the one face down. With most parts, it hardly matters if there is an extra screw hole, and if it does, it can be filled by various means. -- Samiam is Scott A. Moore Chuckle! Apparently you've never worked where parts are built to specs. An extra hole is called scrap. Harold |
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"Bob Engelhardt" wrote in message ... Andrew Mawson wrote: for small irregularly shaped items I use a low melt alloy (Cerrobend) .... What is a useful amount of Cerrobond? At $35/lb (IIRC), I don't want to buy more than I'll need. Or less. Bob I have 3 KGs that I use. Andrew Mawson |
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Hey Andrew:
I think the crux of this hobby, for many, is the creative parts. I've been working metal for just several years, not a lifetime. I've never had the pleasure of working on a Bridgeport, or a heavier mill. I have amassed clamps, vises and parallels, because I apparantly have not seen a set of parallels at auction that I didn't want to buy - for example. I think your question is a good one, as it does get the creative juices flowing. But with my simple gear - and a rotary table (import) - the solutions usually offer themselves up after some study. I think too, that we all get pulled into the overthinking trap. I've been trying to figure out a way to tell if my garage door is open. I ran a remote switch to the house (can't get to the attached garage from inside) with 4-conductor wire. So, I'm pondering a way to utilize the other pair for some light or something. My good friend comes by and I miserate about the alternatives. He says, "why not put a mirror on the tree out front?" Why not indeed. "Andrew Mawson" wrote in message ... "Dave" wrote in message om... I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? Thanks, Dave Dave, for small irregularly shaped items I use a low melt alloy (Cerrobend) - it melts in boiling water and can be poured round the item locking it into a frame that can be clamped. Works a treat and the alloy is infinately re-useable. Andrew Mawson |
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Dave wrote:
I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? Thanks, Dave Think extra lugs to clamp or screw down which get milled off in the last operations. ffredd |
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"John Hofstad-Parkhill" wrote in message ... Hey Andrew: I think the crux of this hobby, for many, is the creative parts. I've been working metal for just several years, not a lifetime. I've never had the pleasure of working on a Bridgeport, or a heavier mill. I have amassed clamps, vises and parallels, because I apparantly have not seen a set of parallels at auction that I didn't want to buy - for example. I think your question is a good one, as it does get the creative juices flowing. But with my simple gear - and a rotary table (import) - the solutions usually offer themselves up after some study. I think too, that we all get pulled into the overthinking trap. I've been trying to figure out a way to tell if my garage door is open. I ran a remote switch to the house (can't get to the attached garage from inside) with 4-conductor wire. So, I'm pondering a way to utilize the other pair for some light or something. My good friend comes by and I miserate about the alternatives. He says, "why not put a mirror on the tree out front?" Why not indeed. "Andrew Mawson" wrote in message ... "Dave" wrote in message om... I've been pondering the issues of clamping and holding work on a mill table and I'm really not encouraged. The difficulty in securely holding the material and yet leaving an empty space around it where you plan to be cutting it, while still maintaining precise alignment, seems like a really big headache for any small, thin, or irregularly shaped (or curved) items. I think I'd need to have a $300 stack of chopped up parallels and a half-dozen customized sets of vise-jaws to even begin. Either that or resign myself to adding several unnecessary threaded holes in each part -- just to hold them down. Am I exaggerating the difficulty level? Thanks, Dave Dave, for small irregularly shaped items I use a low melt alloy (Cerrobend) - it melts in boiling water and can be poured round the item locking it into a frame that can be clamped. Works a treat and the alloy is infinately re-useable. Andrew Mawson .... er .... John I think you mixed up questions and answers here - mine was an answer !!!!!!! Andrew |
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Right you are Andrew.
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To the original poster, stop worrying. You might mill for years before
you come to a setup you can't do. Most stuff you can do in a vise. What you can't you can usually clamp to the table. When I get an oddball profile that isn't critical I just stick the part in the vise, mill off a little, turn it some, mill some more, and like that, ending up with a piecewise linear approximation just outside of the layout line, then I freehand sand to the line. I've made some pretty stuff that way. Watch the machining mags. Some of the guys writing in there come up with some great ideas. Grant |
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"Harold & Susan Vordos" wrote in message ... " Chuckle! Apparently you've never worked where parts are built to specs. An extra hole is called scrap. Harold Gee Harold , I guess that you've never kept a farm rig running ;-) lg no neat sig line |
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Scott Moore wrote:
You're certainly correct. Workholding is half the challenge. Its deeper even than this; design of good fixtures was what they did before CNC milling, and it still works pretty good for manual milling. The design of good fixtures for CNC work is often the difference between a "good" job, and a loser. Trust me on this, it's what I do. I would say my short list is: 1. Vice. 2. Vice with parallels. For the OP, get some .25 x 1.75 aluminum rec bar stock and cut a bunch of 6" pieces. Cut a few pairs around 9' or so, also. Then you can make whatever height parallel you need, as required. You can even drill or mill into them without trashing your cutting tool. Some curved or bent spring steel or thinnish brass works nicely to keep said parallels in place. I could go on and on, but I gotta lot of work to do. michael 3. Clamps. 4. Side clamps, those clamps that hold the part at the base like powerful fingers. 5. "pot it", or use low melting temperature metal to hold it. 6. Bolt or screw the workpiece to a plate. For REALLY odd shaped workpieces, 6 cannot be beat. You get some extra screw holes - big deal. The part is held to a plate with complete access to all sides save the one face down. With most parts, it hardly matters if there is an extra screw hole, and if it does, it can be filled by various means. -- Samiam is Scott A. Moore Personal web site: http:/www.moorecad.com/scott My electronics engineering consulting site: http://www.moorecad.com ISO 7185 Standard Pascal web site: http://www.moorecad.com/standardpascal Classic Basic Games web site: http://www.moorecad.com/classicbasic The IP Pascal web site, a high performance, highly portable ISO 7185 Pascal compiler system: http://www.moorecad.com/ippas Being right is more powerfull than large corporations or governments. The right argument may not be pervasive, but the facts eventually are. |
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"Ned Simmons" wrote in message ... In article , says... "Scott Moore" wrote in message news:rOHZc.277598$eM2.258836@attbi_s51... snip----- You get some extra screw holes - big deal. The part is held to a plate with complete access to all sides save the one face down. With most parts, it hardly matters if there is an extra screw hole, and if it does, it can be filled by various means. -- Samiam is Scott A. Moore Chuckle! Apparently you've never worked where parts are built to specs. An extra hole is called scrap. Then I better not mention welding the part to a piece that's convenient to hold. G Works great for turning discs or rings from plate in the lathe. Ned Simmons Aaarrggghhh! Welding? On parts for the aero-space industry? Man, you and Larry G. g Where I came from, something as small as an improperly deburred edge was rejected. You weld on a part, it's automatically scrap unless you see a requirement for welding included on the print. I guess it's all to do with the industry that you serve. Harold |
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"Harold & Susan Vordos" wrote in message ... Apparently you've never worked where parts are built to specs. An extra hole is called scrap. I know, can you believe that at the last place I worked, they used just tossed all those extra holes away! Don't tell, but I made off with a large bin full. I pretty well set up with holes for a while but it you need some, let me know. I've got diameters from about #30 up to 3/4" and the shipping is cheap! Greg PS. How many holes does it take to fill the Albert Hall? |
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"Ned Simmons" wrote in message ... In article , says... "Scott Moore" wrote in message news:rOHZc.277598$eM2.258836@attbi_s51... snip----- You get some extra screw holes - big deal. The part is held to a plate with complete access to all sides save the one face down. With most parts, it hardly matters if there is an extra screw hole, and if it does, it can be filled by various means. -- Samiam is Scott A. Moore Chuckle! Apparently you've never worked where parts are built to specs. An extra hole is called scrap. Then I better not mention welding the part to a piece that's convenient to hold. G Works great for turning discs or rings from plate in the lathe. Ned Simmons Aaarrggghhh! Welding? On parts for the aero-space industry? Man, you and Larry G. g Where I came from, something as small as an improperly deburred edge was rejected. You weld on a part, it's automatically scrap unless you see a requirement for welding included on the print. I guess it's all to do with the industry that you serve. Harold Which is why, I suppose, we have paid for those $900 toilet seats. Make it to the specs, even if the specs are lacking in common sense. No feedback between the designer and the guy making the parts. Not trying to pick on Harold or anyone else. Just a comment that when too many people or departments get in the middle, things tend to get complicated. John Martin |
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Greg wrote:
...snippage... PS. How many holes does it take to fill the Albert Hall? Isn't it 4,000? But I was never sure if they were SAE or metric... -- Doug http://www.des.indianchief.com/index.htm |
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On Fri, 03 Sep 2004 08:54:55 -0700, Greg wrote:
"Harold & Susan Vordos" wrote in message ... Apparently you've never worked where parts are built to specs. An extra hole is called scrap. I know, can you believe that at the last place I worked, they used just tossed all those extra holes away! Don't tell, but I made off with a large bin full. I pretty well set up with holes for a while but it you need some, let me know. I've got diameters from about #30 up to 3/4" and the shipping is cheap! Good gravy! Don't spill them on yourself! |
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That's neat! I'll be using that one! Might want a left-hand
endmill so the mill pushes the work down rather than trying to lift it. On Thu, 2 Sep 2004 09:07:01 -0300, "jtaylor" wrote Jewellers use a vise that has a pair of plates with holes in 'em. The put steel pins in the holes, the work between the pins, then they screw the plates closer together. For really irrgular shapes something like that might work; take light cuts. |
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Don Foreman wrote:
That's neat! I'll be using that one! Might want a left-hand endmill so the mill pushes the work down rather than trying to lift it. Any endmill will pull if you are cutting with the end face using the correct direction of rotation. Did you mean using a left-hand endmill against it's normal rotational direction? You could also do this with a standard mill using reverse (if your machine has it). Either way it doesn't cut so well and dulls the tool very quickly. G |
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On Fri, 03 Sep 2004 17:11:45 GMT, Doug Smith
calmly ranted: Greg wrote: ...snippage... PS. How many holes does it take to fill the Albert Hall? Isn't it 4,000? But I was never sure if they were SAE or metric... They were German Whitworth if my recollector recollects correctly. ---------------------------------------------------------- --== EAT RIGHT...KEEP FIT...DIE ANYWAY ==-- http://www.diversify.com/stees.html - Schnazzy Tees online ---------------------------------------------------------- |
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On Fri, 03 Sep 2004 15:16:36 -0700, Greg
wrote: Don Foreman wrote: That's neat! I'll be using that one! Might want a left-hand endmill so the mill pushes the work down rather than trying to lift it. Any endmill will pull if you are cutting with the end face using the correct direction of rotation. Did you mean using a left-hand endmill against it's normal rotational direction? You could also do this with a standard mill using reverse (if your machine has it). Either way it doesn't cut so well and dulls the tool very quickly. G Greg, I have some end mills with right hand cut, left hand helix flutes. They look real strange but do prevent the work being pulled into the cutter. It's best to use them with the end clear so the chips have somewhere to go. If milling a step and taking much of a cut the chips are forced back into the cut and a poor finish can result. ERS |
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I was thinking of side-milling, with the mill rotating in the intended
direction. A RH spiral cutter would try to lift the work away from the plate while a LH spiral cutter would push it against the plate. The pins will resist rotation either way or when using the end face. On Fri, 03 Sep 2004 15:16:36 -0700, Greg wrote: Any endmill will pull if you are cutting with the end face using the correct direction of rotation. Did you mean using a left-hand endmill against it's normal rotational direction? You could also do this with a standard mill using reverse (if your machine has it). Either way it doesn't cut so well and dulls the tool very quickly. G |
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Greg wrote in message ...
Don Foreman wrote: That's neat! I'll be using that one! Might want a left-hand endmill so the mill pushes the work down rather than trying to lift it. Any endmill will pull if you are cutting with the end face using the correct direction of rotation. Did you mean using a left-hand endmill against it's normal rotational direction? You could also do this with a standard mill using reverse (if your machine has it). Either way it doesn't cut so well and dulls the tool very quickly. Nope. I have end mills, RH cut LH helix. |
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" Then I better not mention welding the part to a piece that's convenient to hold. G Works great for turning discs or rings from plate in the lathe. Ned Simmons Aaarrggghhh! Welding? On parts for the aero-space industry? Man, you and Larry G. g "Harold & Susan Vordos" wrote in message ... Where I came from, something as small as an improperly deburred edge was rejected. You weld on a part, it's automatically scrap unless you see a requirement for welding included on the print. I guess it's all to do with the industry that you serve. Harold Harold; So glad you got away from "Where I come From" . Out here in the "REC" world we can get away with a lot. If I break a tooth off the harrow it can be fabricated from most any thing, close to the size of the others +/- 1/2" or so. Hack it, whack it, weld it or bolt it back on and we're off to the races again. I think that your like the guy in our shop at work, and I mean this in a good way, that I sent a print to that called for a gauge of 1"x2"x .8675. He called me and demanded to know that the tolerance was on the 1" and 2" dimensions. I didn't really care so gave him an 1/4" and he had a hard time dealing with that. On a lighter note did you get your roof on yet? I drove by your place two weeks ago but didn't have time to stop. Made a one day trip to Puyallup for the wedding of my nephew, and it poured the whole trip back home and I was hoping that you were under a roof already. lg no neat sig line |
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"larry g" wrote in message ... " Then I better not mention welding the part to a piece that's convenient to hold. G Works great for turning discs or rings from plate in the lathe. Ned Simmons Aaarrggghhh! Welding? On parts for the aero-space industry? Man, you and Larry G. g "Harold & Susan Vordos" wrote in message ... Where I came from, something as small as an improperly deburred edge was rejected. You weld on a part, it's automatically scrap unless you see a requirement for welding included on the print. I guess it's all to do with the industry that you serve. Harold Harold; So glad you got away from "Where I come From" . Out here in the "REC" world we can get away with a lot. If I break a tooth off the harrow it can be fabricated from most any thing, close to the size of the others +/- 1/2" or so. Hack it, whack it, weld it or bolt it back on and we're off to the races again. I think that your like the guy in our shop at work, and I mean this in a good way, that I sent a print to that called for a gauge of 1"x2"x .8675. He called me and demanded to know that the tolerance was on the 1" and 2" dimensions. I didn't really care so gave him an 1/4" and he had a hard time dealing with that. Chuckle! Yeah, someone gives me a tolerance of 1/4" and I wonder why they're talking to me. Mind you, not all the work I've done is high precision. Far from it. It's just that in order for me to keep a keen edge, I've always worked to the dimension, disregarding tolerance. Shoot for dead on, and if you happen to miss it a few tenths, no big deal. Working that way has yielded the ability to run about as quickly as others do, and turn out excellent quality work. Doesn't mean much now, but when I ran my shop and dealt in tooling for the aero-space industry, it was the source of my success. I had faithful customers that saw to it that my shop was always backlogged. On a lighter note did you get your roof on yet? I drove by your place two weeks ago but didn't have time to stop. Made a one day trip to Puyallup for the wedding of my nephew, and it poured the whole trip back home and I was hoping that you were under a roof already. lg no neat sig line Sorry you didn't have time to stop, but you certainly were spread thin. . Susan and I would have enjoyed a visit by you and J. (Name omitted for your benefit, not mine, I remember it perfectly). The roof (from hell) is coming together. We had a lot of work that had to be done before we could start on it, like getting the balance of the exterior walls done. That involved electrical and plumbing work as well, since some of it is grouted in the walls. Took us about 6 weeks of steady work. Our trusses arrived on Friday, and Saturday, about 3:00 in the afternoon, rain began and didn't really let up for about 4 days. That was the same Saturday you were up our way. Some rain, eh? At this point we have the trusses spread and I'm just beginning the extensions of the gable ends. The way I work, I'll likely be talking about getting the roof on again next spring. g Seriously, with a little luck, if fall rain doesn't begin in earnest, we may just get it done. Thanks for asking, Larry. Always a pleasure to hear from you. Hello to J from us. Harold |
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Greg, I have some end mills with right hand cut, left hand helix flutes. They look real strange but do prevent the work being pulled into the cutter. It's best to use them with the end clear so the chips have somewhere to go. If milling a step and taking much of a cut the chips are forced back into the cut and a poor finish can result. No kidding? I learn something new every day. It makes wading through the cesspit of Usenet worthwhile. -G |
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Bob Engelhardt wrote:
Andrew Mawson wrote: for small irregularly shaped items I use a low melt alloy (Cerrobend) ... What is a useful amount of Cerrobond? At $35/lb (IIRC), I don't want to buy more than I'll need. Or less. Bob I don't know where I got the idea that Cerrobend was so expensive. I just bought 5 lb. on eBay for $49 including shipping. They are 1 1/2+ lb ingots for $14 each. I suspect that he will sell direct: Steven Kaplan Bob |
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