Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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Default Wide Open RFQ For The Group

Hello folks,

Wide open RFQ for you...

I have a medical industry customer with a special need.

They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

Because of this, they are looking for brazz or bronze or similar
collets.

Anyone want to make them for me? Quantities of at least 15 at a
time...

--
Until you wake up, I will fight for you...

Regards,
Joe Agro, Jr.
(800) 871-5022 x113
01.908.542.0244
Flagship Site: http://www.Drill-HQ.com
Automatic / Pneumatic Drills: http://www.AutoDrill.com
Multiple Spindle Drills: http://www.Multi-Drill.com
Production Tapping: http://www.Drill-HQ.com/?page_id=226
VIDEOS: http://www.youtube.com/user/AutoDrill
FACEBOOK: http://www.facebook.com/AutoDrill
TWITTER: http://twitter.com/AutoDrill

V8013-R

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Default Wide Open RFQ For The Group

On Thu, 18 Dec 2014 11:28:45 -0500, Joe \"Dufu\" wrote:

Hello folks,

Wide open RFQ for you...

I have a medical industry customer with a special need.

They currently have an ER8 style spindle and need to hold a steel device
without marking it in any way.

Because of this, they are looking for brazz or bronze or similar
collets.

Anyone want to make them for me? Quantities of at least 15 at a time...


Brazz?

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com
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Default Wide Open RFQ For The Group

On Thu, 18 Dec 2014 11:28:45 -0500, "Joe \"Dufu\""
wrote:

They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

Because of this, they are looking for brazz or bronze or similar
collets.

====================
If they are not at the size limit of the ER8 collet, would
they consider a split bushing? I envision something like a
top hat possibly made of urethane (which might not need to
be split) Delrin should also be good but most likely would
require splitting.
http://tinyurl.com/nt38bee

May even be a "stock" item somewhere.


--
Unka' George

"Gold is the money of kings,
silver is the money of gentlemen,
barter is the money of peasants,
but debt is the money of slaves"

-Norm Franz, "Money and Wealth in the New Millenium"
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Default Wide Open RFQ For The Group

"Joe "Dufu"" wrote in message
...
Hello folks,

Wide open RFQ for you...

I have a medical industry customer with a special need.

They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

Because of this, they are looking for brazz or bronze or similar
collets.

Anyone want to make them for me? Quantities of at least 15 at a
time...


What is the size of the steel stock?

ER8 maxes out around 5mm. If the stock is significantly smaller than that a
simple brass sleeve may do the trick depending on necessary holding force.
I have made brass bushings for end mills and noted that an ER 16 collet
compresses them around a piece more than you might think. An ER8 spindle
nut and collet may not be capable of as much force, but the principal may be
similar. If that is not adequate holding force then a simple sleeve with
some slits cut in it may be adequate. A sleeve can be turned and reamed
easily on any fair lathe, and slits can be cut a number of different ways.
The only really important cut is that the inside and outside are concentric.

If on the other hand your stock is close to 5mm then a special brass collet
may be required as you have requested in your original post.







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Default Wide Open RFQ For The Group

Joe "Dufu" wrote:

Hello folks,

Wide open RFQ for you...

I have a medical industry customer with a special need.

They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

Why not wrap the part with a piece of Mylar film before
inserting in the collet? That ought to work, hold securely
but not mark the part. Probably will work even better than
brass.

Jon


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Default Wide Open RFQ For The Group

On Thu, 18 Dec 2014 15:25:53 -0600, Jon Elson wrote:

Joe "Dufu" wrote:

Hello folks,

Wide open RFQ for you...

I have a medical industry customer with a special need.

They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

Why not wrap the part with a piece of Mylar film before inserting in the
collet? That ought to work, hold securely but not mark the part.
Probably will work even better than brass.

Jon


Or, if mylar makes for too much flex, brass shim stock.

Hey Joe -- how are you liking all the content-free advise! I'd be happy
to help your customer out if they need some algorithms or circuits
designed, but I'm not a real machinist.

--

Tim Wescott
Wescott Design Services
http://www.wescottdesign.com
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On Thu, 18 Dec 2014 11:28:45 -0500, "Joe \"Dufu\""
wrote:

snip
They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

/snip

Something strange here. This is exactly what the ER collets
were developed for. Has the customer tried using a new good
quality [no burr / clear] ER collet in the correct size?
Unless grossly overtightened it should not mark a steel
device unless it is dead soft.
http://tinyurl.com/pv75seo

Have you tried having a standard collet
electropolished/electrodeburred?
http://tinyurl.com/lhc3fp9

http://tinyurl.com/pt2xxkq
Be sure to bake to remove hydrogen


--
Unka' George

"Gold is the money of kings,
silver is the money of gentlemen,
barter is the money of peasants,
but debt is the money of slaves"

-Norm Franz, "Money and Wealth in the New Millenium"
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Default Wide Open RFQ For The Group

On Thu, 18 Dec 2014 11:28:45 -0500, "Joe \"Dufu\""
wrote:

Hello folks,

Wide open RFQ for you...

I have a medical industry customer with a special need.

They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

Because of this, they are looking for brazz or bronze or similar
collets.

Anyone want to make them for me? Quantities of at least 15 at a
time...

Greetings Joe,
I'm surprised that standard ER collets are marking thier parts. But
let us say that the parts are being marked. I will bid this job but I
need to know a little more. Especially about finish, accuracy, and
liability. Finish is probably the most important if the collets need
to be sterilized. Anyway, I would be interested in quoting this job if
a few more particulars could be had.
Thanks,
Eric Snow,
E T Precision Machine
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On 12/18/2014 8:28 AM, Joe "Dufu" wrote:
Hello folks,

Wide open RFQ for you...

I have a medical industry customer with a special need.

They currently have an ER8 style spindle and need to hold a steel
device without marking it in any way.

Because of this, they are looking for brazz or bronze or similar
collets.

Anyone want to make them for me? Quantities of at least 15 at a
time...

Joe, there is one parameter you have not supplied, and perhaps the
customer never supplied. That is: how much torque will be applied
between the spindle and the steel device?

The friction between a brass collet and a totally smooth steel device
may allow the device to slip in the collet.

Just wondering!

Paul
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On Fri, 19 Dec 2014 12:07:59 -0500, Ed Huntress
wrote:

I'm sorry I missed this thread, Joe, but I assume you're aware that
brass lathe collets are available off-the-shelf. These are sometimes
called "emergency collets," which applies to any soft collet that has
to be machined to fit a certain part.

I'd be surprised if such collets aren't available for whatever you're
looking for. As I said, I missed the beginning.


If they are made, I'll buy them... That would be perfect.


--
Until you wake up, I will fight for you...

Regards,
Joe Agro, Jr.
(800) 871-5022 x113
01.908.542.0244
Flagship Site: http://www.Drill-HQ.com
Automatic / Pneumatic Drills: http://www.AutoDrill.com
Multiple Spindle Drills: http://www.Multi-Drill.com
Production Tapping: http://www.Drill-HQ.com/?page_id=226
VIDEOS: http://www.youtube.com/user/AutoDrill
FACEBOOK: http://www.facebook.com/AutoDrill
TWITTER: http://twitter.com/AutoDrill

V8013-R
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On Fri, 19 Dec 2014 11:02:25 -0800, Paul Drahn
wrote:

Joe, there is one parameter you have not supplied, and perhaps the
customer never supplied. That is: how much torque will be applied
between the spindle and the steel device?

The friction between a brass collet and a totally smooth steel device
may allow the device to slip in the collet.

Just wondering!

Paul


The part is not going to feel any rotationa torque at all. We are
spinning while a lazer etches...

Even a hard rubber collet will work.

--
Until you wake up, I will fight for you...

Regards,
Joe Agro, Jr.
(800) 871-5022 x113
01.908.542.0244
Flagship Site: http://www.Drill-HQ.com
Automatic / Pneumatic Drills: http://www.AutoDrill.com
Multiple Spindle Drills: http://www.Multi-Drill.com
Production Tapping: http://www.Drill-HQ.com/?page_id=226
VIDEOS: http://www.youtube.com/user/AutoDrill
FACEBOOK: http://www.facebook.com/AutoDrill
TWITTER: http://twitter.com/AutoDrill

V8013-R
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"Joe "Dufu"" wrote in message
...
On Fri, 19 Dec 2014 11:02:25 -0800, Paul Drahn
wrote:

Joe, there is one parameter you have not supplied, and perhaps the
customer never supplied. That is: how much torque will be applied
between the spindle and the steel device?

The friction between a brass collet and a totally smooth steel
device
may allow the device to slip in the collet.

Just wondering!

Paul


The part is not going to feel any rotationa torque at all. We are
spinning while a lazer etches...

Even a hard rubber collet will work.


http://www.kebkollets.com/kebcustoms.htm


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On Tue, 23 Dec 2014 12:00:17 -0500, "Joe \"Dufu\""
wrote:

On Fri, 19 Dec 2014 12:07:59 -0500, Ed Huntress
wrote:

I'm sorry I missed this thread, Joe, but I assume you're aware that
brass lathe collets are available off-the-shelf. These are sometimes
called "emergency collets," which applies to any soft collet that has
to be machined to fit a certain part.

I'd be surprised if such collets aren't available for whatever you're
looking for. As I said, I missed the beginning.


If they are made, I'll buy them... That would be perfect.


I see that you want ER8. Maybe, maybe... How about a brass collet
bushing that fits in a larger-bore collet? Like this, maybe:

http://tinyurl.com/n7uegcx

Or call Hardinge. They make all kinds of special collets. Take a look
at page 14 of this, "No Scratching Allowed":

http://hardingeus.com/usr/pdf/collet/2349.pdf

Good luck!

--
Ed Huntress


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On Tuesday, December 23, 2014 11:01:10 AM UTC-6, Joe Dufu wrote:
On Fri, 19 Dec 2014 11:02:25 -0800, Paul Drahn
pXXXXXXXXXXXXX.com wrote:

Joe, there is one parameter you have not supplied, and perhaps the
customer never supplied. That is: how much torque will be applied
between the spindle and the steel device?

The friction between a brass collet and a totally smooth steel device
may allow the device to slip in the collet.

Just wondering!

Paul


The part is not going to feel any rotationa torque at all. We are
spinning while a lazer etches...

Even a hard rubber collet will work.

--
Until you wake up, I will fight for you...

Regards,
Joe Agro, Jr.
(800) 871-5022 x113
01.908.542.0244
Flagship Site: http://www.Drill-HQ.com
Automatic / Pneumatic Drills: http://www.AutoDrill.com
Multiple Spindle Drills: http://www.Multi-Drill.com
Production Tapping: http://www.Drill-HQ.com/?page_id=226
VIDEOS: http://www.youtube.com/user/AutoDrill
FACEBOOK: http://www.facebook.com/AutoDrill
TWITTER: http://twitter.com/AutoDrill

V8013-R


A quick Google search shows several vendors for Brass ER8 collets.
Don;t know what sort of Certifications they might be able to supply.
Found several vendors via Alibaba.

You could check with MariTool.com
They manufacture many of their parts.
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On Sat, 27 Dec 2014 14:40:05 -0800 (PST), Cross-Slide
wrote:


A quick Google search shows several vendors for Brass ER8 collets.
Don;t know what sort of Certifications they might be able to supply.
Found several vendors via Alibaba.

You could check with MariTool.com
They manufacture many of their parts.


Unfortunately, all of them are simply a poor use fo keywords from what
I can tell. ...As in they meant to type "collets for holding brass"
and not "collets made of brass" in this case.

--
Until you wake up, I will fight for you...

Regards,
Joe Agro, Jr.
(800) 871-5022 x113
01.908.542.0244
Flagship Site: http://www.Drill-HQ.com
Automatic / Pneumatic Drills: http://www.AutoDrill.com
Multiple Spindle Drills: http://www.Multi-Drill.com
Production Tapping: http://www.Drill-HQ.com/?page_id=226
VIDEOS: http://www.youtube.com/user/AutoDrill
FACEBOOK: http://www.facebook.com/AutoDrill
TWITTER: http://twitter.com/AutoDrill

V8013-R
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