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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
This is for a searchlight application where the light source shines backwards
into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike |
#2
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote:
This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. -- Ed Huntress |
#3
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 08:27:43 -0400, the renowned Ed Huntress
wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Years ago I had some premiums that were folding aluminized parabolic mirrors that could allegedly be used to light a cigarette. They were at most 3" diameter when opened. Never tried it myself that I can remember. I've probably still got one around somewhere, I'll have to try it. I didn't spend the $40 to get medically "evaluated" last time I was on Venice beach so I guess it will have to be a tobacco product or paper. This is a similar idea without the folding part: http://www.alibaba.com/product-gs/11...e_lighter.html I guess it's aimed at the green consitutuent of the smoking public who mostly lights up a fag at midday- likely an exceedingly narrow sliver of the Venn diagram. Best regards, Spehro Pefhany -- "it's the network..." "The Journey is the reward" Info for manufacturers: http://www.trexon.com Embedded software/hardware/analog Info for designers: http://www.speff.com |
#4
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On 21/08/13 14:02, Spehro Pefhany wrote:
On Wed, 21 Aug 2013 08:27:43 -0400, the renowned Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Years ago I had some premiums that were folding aluminized parabolic mirrors that could allegedly be used to light a cigarette. They were at most 3" diameter when opened. Never tried it myself that I can remember. I've probably still got one around somewhere, I'll have to try it. I didn't spend the $40 to get medically "evaluated" last time I was on Venice beach so I guess it will have to be a tobacco product or paper. This is a similar idea without the folding part: http://www.alibaba.com/product-gs/11...e_lighter.html I guess it's aimed at the green consitutuent of the smoking public who mostly lights up a fag at midday- likely an exceedingly narrow sliver of the Venn diagram. Best regards, Spehro Pefhany I can remember RadioShack had ones like those back in the mid 1970s, at least the Huntington LI, NY branch did. Definitely smaller than 6". |
#5
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 09:02:19 -0400, Spehro Pefhany
wrote: On Wed, 21 Aug 2013 08:27:43 -0400, the renowned Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Years ago I had some premiums that were folding aluminized parabolic mirrors that could allegedly be used to light a cigarette. They were at most 3" diameter when opened. Never tried it myself that I can remember. I've probably still got one around somewhere, I'll have to try it. I didn't spend the $40 to get medically "evaluated" last time I was on Venice beach so I guess it will have to be a tobacco product or paper. This is a similar idea without the folding part: http://www.alibaba.com/product-gs/11...e_lighter.html I guess it's aimed at the green consitutuent of the smoking public who mostly lights up a fag at midday- likely an exceedingly narrow sliver of the Venn diagram. Those things were advertised in magazines when I was about 10 years old, but lighting a cigarette doesn't require as high a temperature as igniting, say, some red cedar inner bark. -- Ed Huntress Best regards, Spehro Pefhany |
#6
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wednesday, August 21, 2013 7:25:19 AM UTC-4, Mike B wrote:
The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Mike I won't repeat all the instructions , but you can easily find them on the internet. Look for grinding telescope mirrors. First you get a spherical surface and then make it into a parabola. \ You could probably make a form and then spin disks of metal into parabola's. Dan |
#7
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote:
This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? Mike, since I've DONE it before, using NO machine tools whatsoever, I'd say, "Yes, there was a way before CNC." G In fact, about the only 'tool' it requires is a hand saw, but you don't use that to make the reflector, you use it to make one of the polishing tools for the reflector. Look up "hand-grinding telescope mirrors". What you're doing requires a MUCH deeper curve than most Newtonian telescope mirrors have, but it's completely do-able. The only 'special' device you'll need is a Focault knife-edge tester to check the curvature of the mirror during final figuring; even that you can make with just 'stuff' lying around the shop, and it, too, requires no tools except ordinary screwdrivers and knives and razor blades to make. A lot of years ago, I spent three weeks of evenings walking around a barrel, grinding a 12" mirror for my telescope. It's not hard, just a slow process. In fact, I'd say anyone who can stand up is capable of it, and if you can't stand, a rolling chair would probably serve to allow it, too. You'll need two thick glass blanks and an assortment of carborundum dry grit abrasives. The abrasives are available through lapidary supply houses. You used to be able to buy them and the blanks from Edmund Scientific, but now that finished mirrors are so inexpensive, they may not sell them anymore. Since this won't be a precision mirror for telescopy, you can get away with any-ol' glass, instead of the Pyrex we used for telescopes. Some ordinary flint glass about 1/2" thick should do. Lloyd Lloyd |
#8
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
In article ,
Mike B someone@noplace wrote: Presumably this was possible in the days before CNC machinery, so how did they do it? For how, I think metalspinning is the likely best bet. At some point (mostly the mold-making with metalspinning) there's some tedious "match the parbola template" work, though mechanical options arise if an ellipse (or a portion of an ellipse) will do just as well for an application. A pattern-following lathe is another approach. I know at least one guy (not me) who could probably get good enough results with a sandbag and a rack of hammers (and a template to match.) In any case there's going to be buffing involved for the finish. -- Cats, coffee, chocolate...vices to live by Please don't feed the trolls. Killfile and ignore them so they will go away. |
#9
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com fired this volley in
. 3.70: Some ordinary flint glass about 1/2" thick should do. Oh... I might add that, you don't need fine precision here. I figured my 12" mirror to a precision parabolic curve accurate to within 1/8th wavelength of sodium light, but you don't need that level of accuracy. It would even be possible to laminate thinner glass using two-part acrylic as the cement. You'd get an aberration ring wherever you penetrate a layer, but that wouldn't matter too much for this application. Lloyd |
#10
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". Ed , way back in the early 80's Radio Shack IIRC sold a small parabolic mirror cigarette lighter . Had a little prong thingy that held the cig -which folded flat to the mirror for storage - and you aimed it by putting the bright spot in the center of the cig . This unit was only like 2X3" oval , and worked great in those seasons when we had decent sun angles .. In N. Utah that was from like March thru September . Also made a small ball of like shreded bark or grass ignite readily . Better have the fire laid and ready though , cuz it'd burn up quickly . -- Snag Yes , I was a Boy Scout . |
#11
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
And this might come in handy for doing the math...
http://mscir.tripod.com/parabola/ "Mike B" someone@noplace wrote in message ... This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike |
#12
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On 08/21/2013 06:07 AM, David Billington wrote:
I can remember RadioShack had ones like those back in the mid 1970s, at least the Huntington LI, NY branch did. Definitely smaller than 6". Yes they did; mine was oval shaped, maybe a little smaller than 3" x 5", and had a little fold out fork in the middle to put the cigarette. It came in a little vinyl pouch. Jon |
#13
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 10:28:57 -0500, "Snag's Shop"
wrote: Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". Ed , way back in the early 80's Radio Shack IIRC sold a small parabolic mirror cigarette lighter . Had a little prong thingy that held the cig -which folded flat to the mirror for storage - and you aimed it by putting the bright spot in the center of the cig . This unit was only like 2X3" oval , and worked great in those seasons when we had decent sun angles . In N. Utah that was from like March thru September . Also made a small ball of like shreded bark or grass ignite readily . Better have the fire laid and ready though , cuz it'd burn up quickly . Huh. Well, that's smaller than I would have expected, to actually cause ignition. I was never able to get a mirror that small to do it. Now, the big fresnel magnifiers probably could roast a squirrel as he was running by. g -- Ed Huntress -- Snag Yes , I was a Boy Scout . |
#14
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote:
This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Every "solar fire starter" Ive owned was oval, not round. And they indeed did work pretty well. They were not made out of stainless steel, but chrome plated sheet steel and over time..everyone of them started to rust until the ability to gather enough sun became compromised. "There are no leftists in mainstream American politics. Just two right wing parties, one hard right and one softer." Christopher A. Lee, 8/18/2013 |
#15
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 09:02:19 -0400, Spehro Pefhany
wrote: On Wed, 21 Aug 2013 08:27:43 -0400, the renowned Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Years ago I had some premiums that were folding aluminized parabolic mirrors that could allegedly be used to light a cigarette. They were at most 3" diameter when opened. Never tried it myself that I can remember. I've probably still got one around somewhere, I'll have to try it. I didn't spend the $40 to get medically "evaluated" last time I was on Venice beach so I guess it will have to be a tobacco product or paper. This is a similar idea without the folding part: http://www.alibaba.com/product-gs/11...e_lighter.html I guess it's aimed at the green consitutuent of the smoking public who mostly lights up a fag at midday- likely an exceedingly narrow sliver of the Venn diagram. http://www.amazon.com/Solar-Spark-Li...arette+lighter The Greens use it to light up a joint. Pot is Green. Tobacco is not. http://www.wildwoodsurvival.com/surv...tor/index.html http://www.ebay.com/itm/Windproof-Wa...-/350857024511 Radio Shack had the oval ones as I recall. Best regards, Spehro Pefhany "There are no leftists in mainstream American politics. Just two right wing parties, one hard right and one softer." Christopher A. Lee, 8/18/2013 |
#16
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
In article ,
David Billington wrote: On 21/08/13 14:02, Spehro Pefhany wrote: On Wed, 21 Aug 2013 08:27:43 -0400, the renowned Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...Blogs/Homestea ding%20and%20Livestock/Solar%20Fire%20Starter/sundancesolar_2021_9386858.g if It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Years ago I had some premiums that were folding aluminized parabolic mirrors that could allegedly be used to light a cigarette. They were at most 3" diameter when opened. Never tried it myself that I can remember. I've probably still got one around somewhere, I'll have to try it. I didn't spend the $40 to get medically "evaluated" last time I was on Venice beach so I guess it will have to be a tobacco product or paper. This is a similar idea without the folding part: http://www.alibaba.com/product-gs/11...garette_lighte r.html I guess it's aimed at the green consitutuent of the smoking public who mostly lights up a fag at midday- likely an exceedingly narrow sliver of the Venn diagram. Best regards, Spehro Pefhany I can remember RadioShack had ones like those back in the mid 1970s, at least the Huntington LI, NY branch did. Definitely smaller than 6". I had one of the Radio Shack ones as well... bought in w Los Angeles. As I recall, didn't work well if there was even the slightest overcast or haze. Erik |
#17
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
Mike B wrote:
This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? If you have a lathe with calibrated dials, you can do this with HNC - that's Human numeric control. You use a program to print out a list of coordinates, then you turn the dials of the crossslide and compound to the right settings, perhaps every .010". After all that is done, then you use a Cratex rubberized abrasive wheel in a die grinder or Dremel tool to remove the ridges and then polish on the lathe with jeweler's rouge. I did an ellipsoidal mirror for a 200 W Hg arc lamp some years ago this way, it worked very well. Jon |
#18
Posted to rec.crafts.metalworking
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Making a shallow parabolic reflector using hand tools?
In article , Mike B
someone@noplace.? writes This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? Snip For a searchlight you probably don't need anything like the precision that you would need for a telescope. If you use a spherical surface then the focus will be 1/2 the radius of curvature for rays near the axis. The figures you quote would mean that some of the rays are well away from the axis so the approximation is not very good. If you could use a mirror with a longer focal length then a spherical surface would probably be good enough for your application. I wonder if you could use a spherical glass laboratory flask, or even a large light bulb to act as a mould for casting resin and then silver the surface? -- Chris Holford |
#19
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote:
This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Not near as much fun as making one from scratch, http://www.4bobandbob.com/pages/01.html All the parabolics are sold out and were 4" the non parabolics range from 2 1/2" to 4". Seem to recall they once sold a 6" many years ago... Have not bought from them in ~25 years, nice to see they are still in business. -- William |
#20
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Making a shallow parabolic reflector using hand tools?
On Wednesday, August 21, 2013 4:25:19 AM UTC-7, Mike B wrote:
This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. So, you make a graph of the shape you want, glue it to a bit of something stiff, and cut the profile. Then, mount a block of wood on a faceplate and (cutting on a wood lathe, or a metal lathe if you are good at cleaning up sawdust) turn it to match your template. Put some soft metal onto the faceplate, and spin (pressure-deform the sheet metal, with a knob-on-stick tool and lubricant) the dish. |
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Making a shallow parabolic reflector using hand tools?
On 8/21/2013 5:27 AM, Ed Huntress wrote:
On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. You don't say what you're trying to accomplish. For fire starting, I'd second the fresnel recommendation. |
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Making a shallow parabolic reflector using hand tools?
mike fired this volley in news:kv3o58$bem$1@dont-
email.me: I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. A 3" mirror with a proper aluminum coating will collect and focus about 4.8 Watts of energy (including losses in reflection) from noon-day sun. The sun's disk's substended angle of about 0.5 degrees will focus to a dot of less than 0.1" diameter. That's an area of about 0.008 square inches. Just to be real generous, let's say 0.01 square inches (for poor focus). That's a heat concentration of 480 Watts per square inch. That's not only enough, but FAR more than enough to ignite any tinder capable of absorbing the heat. What'd you try to light, aluminum foil? Lloyd |
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 14:07:53 +0100, David Billington
wrote: On 21/08/13 14:02, Spehro Pefhany wrote: On Wed, 21 Aug 2013 08:27:43 -0400, the renowned Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Years ago I had some premiums that were folding aluminized parabolic mirrors that could allegedly be used to light a cigarette. They were at most 3" diameter when opened. Never tried it myself that I can remember. I've probably still got one around somewhere, I'll have to try it. I didn't spend the $40 to get medically "evaluated" last time I was on Venice beach so I guess it will have to be a tobacco product or paper. This is a similar idea without the folding part: http://www.alibaba.com/product-gs/11...e_lighter.html I guess it's aimed at the green consitutuent of the smoking public who mostly lights up a fag at midday- likely an exceedingly narrow sliver of the Venn diagram. Best regards, Spehro Pefhany I can remember RadioShack had ones like those back in the mid 1970s, at least the Huntington LI, NY branch did. Definitely smaller than 6". I had one of those. IIRC, it was an elliptical shape about 3x5". The diabolical elliptical parabolical lighter. -- Truth loves to go naked. --Dr. Thomas Fuller, Gnomologia, 1732 |
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Making a shallow parabolic reflector using hand tools?
Larry Jaques fired this volley in
: On Wed, 21 Aug 2013 14:07:53 +0100, David Billington wrote: On 21/08/13 14:02, Spehro Pefhany wrote: On Wed, 21 Aug 2013 08:27:43 -0400, the renowned Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...torial/Blogs/H omesteading%20and%20Livestock/Solar%20Fire%20Starter/sundancesolar_ 2021_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Years ago I had some premiums that were folding aluminized parabolic mirrors that could allegedly be used to light a cigarette. They were at most 3" diameter when opened. Never tried it myself that I can remember. I've probably still got one around somewhere, I'll have to try it. I didn't spend the $40 to get medically "evaluated" last time I was on Venice beach so I guess it will have to be a tobacco product or paper. This is a similar idea without the folding part: http://www.alibaba.com/product-gs/11...olar_cigarette _lighter.html I guess it's aimed at the green consitutuent of the smoking public who mostly lights up a fag at midday- likely an exceedingly narrow sliver of the Venn diagram. Best regards, Spehro Pefhany I can remember RadioShack had ones like those back in the mid 1970s, at least the Huntington LI, NY branch did. Definitely smaller than 6". I had one of those. IIRC, it was an elliptical shape about 3x5". The diabolical elliptical parabolical lighter. -- Truth loves to go naked. --Dr. Thomas Fuller, Gnomologia, 1732 Yeah... way smaller than 6". Consider -- you can light a fire with a 2" magnifying glass. They pass less than 80% of the heat-producing wavelengths. A properly aluminized mirror reflects over 97% of all visible wavelengths, and most IR. That means it's more efficient at lighting fires than a magnifying glass of the same size. Those dumb Radio Shack lighters were just polished stainless steel -- not hardly reflective at all, in general optical terms. LLoyd |
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 20:18:52 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: mike fired this volley in news:kv3o58$bem$1@dont- email.me: I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. A 3" mirror with a proper aluminum coating will collect and focus about 4.8 Watts of energy (including losses in reflection) from noon-day sun. The sun's disk's substended angle of about 0.5 degrees will focus to a dot of less than 0.1" diameter. That's an area of about 0.008 square inches. Just to be real generous, let's say 0.01 square inches (for poor focus). That's a heat concentration of 480 Watts per square inch. That's not only enough, but FAR more than enough to ignite any tinder capable of absorbing the heat. What'd you try to light, aluminum foil? Mostly little balls of rubbed red cedar inner bark -- the same stuff you use to start a fire with flint and steel, or with a fire bow. Wild grape vine inner bark works well, too. Have you actually tried this with such a small reflector, Lloyd? I've been a magnifying-glass fire bug since I was 7 or 8, and here's my experience with it: You need not only a temperature high enough to make the fuzz ball, or dry leaf, or paper glow and char; you also need to be able to de-focus it enough to heat a large enough area that it will produce enough combustable gas to will sustain a flame. You can take a 3" dime-store magnifying glass and char leaves with it all day long, but only rarely will the leaf actually catch fire. Generally, it glows and chars but won't sustain a flame. Once in a while a serendipitous amount of gentle breeze will fan the spark and a leaf, or bark fuzz ball, will flame. But it may take a lot of tries. The first time someone tries flint and steel they usually wind up chasing a little spark right across your piece of charred rope or whatever, until they get the hang of blowing on it just right to start a flame in the rubbed bark. OTOH, take an 8" x 10" plastic fresenel lens, de-focus it on paper or a leaf to a half-inch spot, and it will burst into flame in two or three seconds. -- Ed Huntress Lloyd |
#26
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 18:05:35 -0700, mike wrote:
On 8/21/2013 5:27 AM, Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. You don't say what you're trying to accomplish. For fire starting, I'd second the fresnel recommendation. And the 8x10 fresnel lenses can be had at the dollar store..for a buck. "There are no leftists in mainstream American politics. Just two right wing parties, one hard right and one softer." Christopher A. Lee, 8/18/2013 |
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Making a shallow parabolic reflector using hand tools?
Ed Huntress fired this volley in
: Have you actually tried this with such a small reflector, Lloyd? I've been a magnifying-glass fire bug since I was 7 or 8, and here's my experience with it: Of course I have, Ed! I think nobody ever taught you how to properly light a fire with a lens! Burning lens 'pocket' kits for the purpose of starting fires were available even in Colonial times. Weren't you paying attention in class when we described the little Radio Shack cigarette lighter? It has only a small fraction of the area of a 6" mirror (only about 3" x 4-1/2" oval), and will reliably light a weed in the noonday sun. FWIW, Ed, I've been making telescopes since I was 13. I don't ever remember a single objective (refractor or reflector) that didn't get at least ONCE tested as a 'burner'... just because I could. I also don't remember a single mirror or lens larger than about 2" that wouldn't serve the purpose. That 12" F-6 I made was quick to make a sheet of plywood burst into flame, but I've lit fires with 25-cent plastic dimestore magnifiers. I have a survival kit fresnel lens firestarter with a rectangular size of only about 2" x 3". Hell! I'd probably go to jail for doing such today, but when I was about 15, I made a "solar timer" that would ignite something at a particular time of day (albeit only if the sun shone). THAT took some planning! You can't just move the sun to test your aiming point! Lloyd |
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Making a shallow parabolic reflector using hand tools?
On Thu, 22 Aug 2013 06:18:24 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Ed Huntress fired this volley in : Have you actually tried this with such a small reflector, Lloyd? I've been a magnifying-glass fire bug since I was 7 or 8, and here's my experience with it: Of course I have, Ed! I think nobody ever taught you how to properly light a fire with a lens! Burning lens 'pocket' kits for the purpose of starting fires were available even in Colonial times. Weren't you paying attention in class when we described the little Radio Shack cigarette lighter? It has only a small fraction of the area of a 6" mirror (only about 3" x 4-1/2" oval), and will reliably light a weed in the noonday sun. FWIW, Ed, I've been making telescopes since I was 13. I don't ever remember a single objective (refractor or reflector) that didn't get at least ONCE tested as a 'burner'... just because I could. I also don't remember a single mirror or lens larger than about 2" that wouldn't serve the purpose. That 12" F-6 I made was quick to make a sheet of plywood burst into flame, but I've lit fires with 25-cent plastic dimestore magnifiers. I have a survival kit fresnel lens firestarter with a rectangular size of only about 2" x 3". Ok, it you say so. Starting an ember on a cigarette, though, is one thing. Generating enough heat (in addition to a high enough temperature) to start a flame is something else. That's the distinction that I was trying to explain, based on my own experience. Maybe a little ether would help...g Hell! I'd probably go to jail for doing such today, but when I was about 15, I made a "solar timer" that would ignite something at a particular time of day (albeit only if the sun shone). THAT took some planning! You can't just move the sun to test your aiming point! Tricky. Fun. Dangerous. That's my kind of experiment. -- Ed Huntress Lloyd |
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote:
This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Thanks for all the suggestions. To clarify, it will be a light, but the optics will be similar if not identical to a solar fire starter, but the light source will be at the focal point of the mirror. I used that picture as it provided the best illustration of what is needed as all the picture of searchlights I could find were lacking in detail. Perhaps I should explain a bit more. If you are not a cyclist then some of the following probably won't make much sense, but bear with me. Until about 8 years ago all bike lights were essentially rubbish, then a revolution in high powered LED technology resulted in a series of 0.5w (half a watt) and 1w bike lights that were streets ahead in reliability and battery life compared to their incandescent cousins. Technology marched on and now we have 3w, 5w and even 10w LEDs powered by lithium batteries. Unfortunately the optical design hasn't kept pace and so the minor "spill" (unfocused light directly from the emitter) has become so bright that these lights are blinding to other oncoming cyclists. This is a particular problem on cycle paths where the separation between cyclists travelling in opposite directions can be as little as 6 feet and the combined closing speed can be 40mph+. Speaking from experience, it's like looking into the sun. All you can see is a blinding dot of light coming towards you. You cannot see the road in front which means that you cannot judge your position or speed. A head on collision is a real possibility. There are two possible solutions: 1) Join the arms race by buying one of these super bright lights. I'll be able to see OK, but everyone else without an equally bright light will be blinded. Obviously this is not good. 2) Use a bright light that has an ultra-low spill design - like a search light. I'll be able to see the road and nobody will be blinded. Finding such a light that will fit on a bike has not been easy. Currently I only know of 2 manufactures, one has a poor reputation for quality, the other uses ABS plastic enclosures, which means that prolonged running at 3w+ isn't an option because of the heat dissipation problems. So, at the moment it looks like I'll need to build my own. I've ordered a solar fire starter from Ebay in the hope that the optics will be good enough. If it doesn't work out then it looks like I have to learn the art of metal spinning. Mike |
#30
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Making a shallow parabolic reflector using hand tools?
On Thu, 22 Aug 2013 06:18:24 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Hell! I'd probably go to jail for doing such today, but when I was about 15, I made a "solar timer" that would ignite something at a particular time of day (albeit only if the sun shone). THAT took some planning! You can't just move the sun to test your aiming point! A bit less planning and you have a one year timer. Plenty of time to make a get away -- William |
#31
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Making a shallow parabolic reflector using hand tools?
Ed Huntress fired this volley in
: Generating enough heat (in addition to a high enough temperature) to start a flame is something else. That's the distinction that I was trying to explain, based on my own experience. Once you have that reliable ember glowing, you have the makings of a fire. I can light a flame from a burning cigarette on any day of the week (avoiding rain, if possible). How many grass fires are started along roadways every year from folks' carelessly flinging weeds out their car windows? Lloyd |
#32
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Making a shallow parabolic reflector using hand tools?
On Thu, 22 Aug 2013 07:28:49 -0500, "Lloyd E. Sponenburgh"
lloydspinsidemindspring.com wrote: Ed Huntress fired this volley in : Generating enough heat (in addition to a high enough temperature) to start a flame is something else. That's the distinction that I was trying to explain, based on my own experience. Once you have that reliable ember glowing, you have the makings of a fire. I can light a flame from a burning cigarette on any day of the week (avoiding rain, if possible). Well, I can too, and I taught flint and steel firemaking when I was a Senior Patrol Leader in the Boy Scouts. But it takes some technique and a little experience. How many grass fires are started along roadways every year from folks' carelessly flinging weeds out their car windows? A bigger question is, how many are NOT? The chances of starting a fire with a cigarette that way, to make a wild guess, are probably 1:100, unless you're in an absolute tinderbox. -- Ed Huntress Lloyd |
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Making a shallow parabolic reflector using hand tools?
Ed Huntress fired this volley in
: A bigger question is, how many are NOT? The chances of starting a fire with a cigarette that way, to make a wild guess, are probably 1:100, unless you're in an absolute tinderbox. Sure, but that's without the skilled hands of a primitive style firestarter working the goods... it's just lying there! LLoyd |
#34
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Making a shallow parabolic reflector using hand tools?
On 8/21/2013 14:25, Mike B wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? I remember someone casting one from resin.. Make a container that SPINS (rotates) and put the resin in the spinning container. RPMs decide the curvature of the resin. I remember they used a LP player to get an even RPM. After it has hardened, coat it with silver or other reflective coating. |
#35
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Making a shallow parabolic reflector using hand tools?
On Thursday, August 22, 2013 8:19:04 AM UTC-4, Mike B wrote:
Unfortunately the optical design hasn't kept pace and so the minor "spill" (unfocused light directly from the emitter) has become so bright that these lights are blinding to other oncoming cyclists. This is a particular problem on cycle paths where the separation between cyclists travelling in opposite directions can be as little as 6 feet and the combined closing speed can be 40mph+. There are two possible solutions: 2) Use a bright light that has an ultra-low spill design - like a search light. I'll be able to see the road and nobody will be blinded. Mike Another approach would be to use the bright LED but direct the light thru a tube with a b]ack inside to reduce the spill. Maybe a piece of electrical conduit, a piece of pvc pipe, a piece of copper pipe. Or to prove concept some black paper. Dan |
#36
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Making a shallow parabolic reflector using hand tools?
Ed Huntress wrote:
On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Ed, The small ones didn't work because of the Jersey smog. John |
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Making a shallow parabolic reflector using hand tools?
On Thu, 22 Aug 2013 19:38:07 -0400, John
wrote: Ed Huntress wrote: On Wed, 21 Aug 2013 19:25:19 +0800, Mike B someone@noplace wrote: This is for a searchlight application where the light source shines backwards into the reflector which then reflects the light forwards producing a narrow beam. The reflector needs to be about 2 to 3 inches in diameter with a focal point about 2 to 3 inches in front. Presumably this was possible in the days before CNC machinery, so how did they do it? The following picture gives you an idea of the size, curvature and surface finish required http://www.motherearthnews.com/~/med...21_9386858.gif It's actually a "solar fire starter" so the light is traveling in the opposite direction, but the optical path is the same. Mike Mike, are you sure that you can start a fire with a 2" or 3" reflector? My experience tells me you need at least 6". When I was in high school I had access to rejects from several phisics-lab projects at Princeton University (including a nice ruby-rod laser, but that's another story). One was aluminized glass parabolic mirrors. They were great toys. I tried starting fires with most of them. g The smallest ones that worked at all were around 6" diameter, and for that I needed a little ball of red cedar inner bark, like you'd use with flint-and-steel fire starters. BTW, the best solar fire starters I've ever used are the $10, 8" x 10" plastic fresnel magnifiers you can get at any office-supply store. The cut (lenticular)sside goes toward the sun. Good luck. I don't know how to help you machine them, BTW. I made a parabolic microphone that was 5 feet in diameter when I was 18 or 19, using chicken wire, plywood, Plaster of Paris and a cut piece of tempered Masonite for a sweep. The plaster became a male mold for a fiberglass mat reflector. It worked great but it wasn't accurate enough for optical work. Ed, The small ones didn't work because of the Jersey smog. John I was waiting for someone to say that. g But I lived in western Maryland and then northeast Pennsylvania during most of my firebug years. What we have here is not so much smog anymore, but, if you're into anything astronomical, we have terrible light pollution. -- Ed Huntress |
#38
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Making a shallow parabolic reflector using hand tools?
On Thu, 22 Aug 2013 08:23:33 -0400, William Bagwell
wrote: On Thu, 22 Aug 2013 06:18:24 -0500, "Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote: Hell! I'd probably go to jail for doing such today, but when I was about 15, I made a "solar timer" that would ignite something at a particular time of day (albeit only if the sun shone). THAT took some planning! You can't just move the sun to test your aiming point! A bit less planning and you have a one year timer. Plenty of time to make a get away Solar fired cannon have been around a very long time http://www.pixgrove.com/2012/12/solar-cannon.html "There are no leftists in mainstream American politics. Just two right wing parties, one hard right and one softer." Christopher A. Lee, 8/18/2013 |
#39
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Making a shallow parabolic reflector using hand tools?
On Wed, 21 Aug 2013 20:49:32 -0500 in rec.crafts.metalworking,
"Lloyd E. Sponenburgh" lloydspinsidemindspring.com wrote, Yeah... way smaller than 6". Consider -- you can light a fire with a 2" magnifying glass. They pass less than 80% of the heat-producing wavelengths. A properly aluminized mirror reflects over 97% of all visible wavelengths, and most IR. And the reflector focuses all those different wavelengths at the same distance. |
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Making a shallow parabolic reflector using hand tools?
David Harmon fired this volley in
m: And the reflector focuses all those different wavelengths at the same distance. Ayup -- as opposed to a lens which has a different coefficient of refraction for each wavelength (unless you're dealing with fairly expensive achromats, which I would doubt would be employed in this sort of application G). Lloyd |
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