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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
Messing around with chemistry and such, would sometimes be nice to be able to fabricate with the glass tubes. I can bend them easy enough with just the alcohol lamp, propane torch does even better. I can make a poor man's condenser using a small diameter tubing for the vapor and a larger tube for the water cooling jacket, rubber stoppers at each end of the larger jacket tube, 2 holes in each stopper, one hole for the vapor tube that passes through and another tube on each end for cooling water inlet and outlet. This could be done neater if I could weld glass nipples onto the cooling jacket, and neck down each end of the cooling jacket and weld to the tube that runs inside. I've been playing with the glass with a propane plumbing torch, seems difficult to work. When trying to weld, too large of an area of glass gets too soft, I think I need a flame that is more concentrated, heating to melting temp right at the joint but not so much to the surrounding glass. Anyone here tried working with borosilicate glass with metalworking welding torches? I don't see why it wouldn't do what I want (joining glass) but I don't have the tanks anymore. I don't mind getting the tanks, but I would like for it to work before I lease tanks and buy oxygen & acetylene (or propane). When I had tanks, I had them for several years and hadn't used half of my gasses up yet, that's why I took them back, I was paying monthly rental on something I hardly ever used. RogerN |
#2
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
"RogerN" wrote in message ... Messing around with chemistry and such, would sometimes be nice to be able to fabricate with the glass tubes. I can bend them easy enough with just the alcohol lamp, propane torch does even better. I can make a poor man's condenser using a small diameter tubing for the vapor and a larger tube for the water cooling jacket, rubber stoppers at each end of the larger jacket tube, 2 holes in each stopper, one hole for the vapor tube that passes through and another tube on each end for cooling water inlet and outlet. This could be done neater if I could weld glass nipples onto the cooling jacket, and neck down each end of the cooling jacket and weld to the tube that runs inside. I've been playing with the glass with a propane plumbing torch, seems difficult to work. When trying to weld, too large of an area of glass gets too soft, I think I need a flame that is more concentrated, heating to melting temp right at the joint but not so much to the surrounding glass. Anyone here tried working with borosilicate glass with metalworking welding torches? I don't see why it wouldn't do what I want (joining glass) but I don't have the tanks anymore. I don't mind getting the tanks, but I would like for it to work before I lease tanks and buy oxygen & acetylene (or propane). When I had tanks, I had them for several years and hadn't used half of my gasses up yet, that's why I took them back, I was paying monthly rental on something I hardly ever used. RogerN You might want to check this out. If you are making large glass apparatus that you do not want to break easily, you will also need an annealing kiln. http://www.ilpi.com/glassblowing/index.html |
#3
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
"anorton" wrote in message
m... You might want to check this out. If you are making large glass apparatus that you do not want to break easily, you will also need an annealing kiln. http://www.ilpi.com/glassblowing/index.html Several years ago I "won" a lot of 11 Fuji digital temperature controllers on eBay. They have ramping programming capability, set a temperature, a ramp time and a soak time. I thought I could use an old ceramic kiln and one of my controllers, set to ramp down over 12 hours or whatever is recommended. I thought of using that kind of setup for annealing hardened steel, the ramp has 4 steps that can have ramp times up to something like 99 hours & 59 minutes. I've also saw some info on flame annealing with the torch, if that would work OK, I could do that temporarily and kiln anneal a batch at a time with gentle ramp up, soak & ramp down. For now, I have some 12" pieces of small tubing and a 12" piece of larger tubing. If I can join 2 piece of small tubing to get over over 12", I want to use the glass and stoppers to make a water cooled condenser. It would be nicer if I could attach nipples to the large glass and just use single hole stoppers. Of course if I would ever get the skills I could construct the condenser without using stoppers at all, but I don't have the equipment or skills for something like that now. RogerN |
#4
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
For simple tubing joints with small tubing you can just warm the whole area
up to a little below the softening point, turn off the oxygen and soot up the joint for a little insulation then let it cool in air. For bigger things you get the final joint done and get it into the oven while it is still very hot - if you let it cool to room temp you run the real risk of it fracturing as it cools. Turn the oven on and get it up to temp ballistically, an hour or two for the big oven in the glass shop at UCR, hold at the annealing temp so the heat can soak in and everything can get equilibrated, then cool to room temp over 8-15 hours. Annealing temp depends on the glass type. ----- Regards, Carl Ijames "RogerN" wrote in message ... "anorton" wrote in message m... You might want to check this out. If you are making large glass apparatus that you do not want to break easily, you will also need an annealing kiln. http://www.ilpi.com/glassblowing/index.html Several years ago I "won" a lot of 11 Fuji digital temperature controllers on eBay. They have ramping programming capability, set a temperature, a ramp time and a soak time. I thought I could use an old ceramic kiln and one of my controllers, set to ramp down over 12 hours or whatever is recommended. I thought of using that kind of setup for annealing hardened steel, the ramp has 4 steps that can have ramp times up to something like 99 hours & 59 minutes. I've also saw some info on flame annealing with the torch, if that would work OK, I could do that temporarily and kiln anneal a batch at a time with gentle ramp up, soak & ramp down. For now, I have some 12" pieces of small tubing and a 12" piece of larger tubing. If I can join 2 piece of small tubing to get over over 12", I want to use the glass and stoppers to make a water cooled condenser. It would be nicer if I could attach nipples to the large glass and just use single hole stoppers. Of course if I would ever get the skills I could construct the condenser without using stoppers at all, but I don't have the equipment or skills for something like that now. RogerN |
#5
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
"RogerN" wrote in message ... Messing around with chemistry and such, would sometimes be nice to be able to fabricate with the glass tubes. I can bend them easy enough with just the alcohol lamp, propane torch does even better. I can make a poor man's condenser using a small diameter tubing for the vapor and a larger tube for the water cooling jacket, rubber stoppers at each end of the larger jacket tube, 2 holes in each stopper, one hole for the vapor tube that passes through and another tube on each end for cooling water inlet and outlet. This could be done neater if I could weld glass nipples onto the cooling jacket, and neck down each end of the cooling jacket and weld to the tube that runs inside. I've been playing with the glass with a propane plumbing torch, seems difficult to work. When trying to weld, too large of an area of glass gets too soft, I think I need a flame that is more concentrated, heating to melting temp right at the joint but not so much to the surrounding glass. Anyone here tried working with borosilicate glass with metalworking welding torches? I don't see why it wouldn't do what I want (joining glass) but I don't have the tanks anymore. I don't mind getting the tanks, but I would like for it to work before I lease tanks and buy oxygen & acetylene (or propane). When I had tanks, I had them for several years and hadn't used half of my gasses up yet, that's why I took them back, I was paying monthly rental on something I hardly ever used. RogerN Here are three results from Gutenberg: http://www.gutenberg.org/ebooks/sear...+glass-blowing IIRC in chemistry class we used natural gas to practice on soda-lime glass. I never tried borosilicate, but I made miniature glass animals in the dorm room with a candle flame and blowpipe, using the readily available fragments of broken bottles, light bulbs and globes etc. The milk glass globes in the bathroom turned mottled brown like the back of a fawn if overheated with excess air. It does take a lot of practice to get the hang of how hot glass behaves, and wouldn't hurt to have someone show you the tricks which are hard to describe in print. Be SURE to anneal the piece so it doesn't shatter from locked-in thermal stresses. Don't apologize for the rubber-stopper condenser, it avoids the problem of differential thermal expansion. jsw |
#6
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
As others have said, you will need an annealing oven. We used natural
gas-oxygen in the glassblowing class I took many moons ago. Acetylene air might be ok, but acetylene oxygen is way to hot. You need a small torch with a fine tip, as I recall the inner blue cone was about 1/8" diameter at the base and about 1/4" long when working borosilicate glass in the 6-15 mm OD range. A glass lathe is really nice to have when doing ring seals on condensers. Of course we had to learn to do it freehand before we got to use the lathe since it made it so much easier :-). You can learn by yourself from books but this is one case where access to a real glass shop would be invaluable. See if any local junior colleges or other schools have a class you can take. Even if they don't, go meet the instructor and bribe him into doing some demos and letting you use his torch and oven :-). ----- Regards, Carl Ijames "RogerN" wrote in message ... Messing around with chemistry and such, would sometimes be nice to be able to fabricate with the glass tubes. I can bend them easy enough with just the alcohol lamp, propane torch does even better. I can make a poor man's condenser using a small diameter tubing for the vapor and a larger tube for the water cooling jacket, rubber stoppers at each end of the larger jacket tube, 2 holes in each stopper, one hole for the vapor tube that passes through and another tube on each end for cooling water inlet and outlet. This could be done neater if I could weld glass nipples onto the cooling jacket, and neck down each end of the cooling jacket and weld to the tube that runs inside. I've been playing with the glass with a propane plumbing torch, seems difficult to work. When trying to weld, too large of an area of glass gets too soft, I think I need a flame that is more concentrated, heating to melting temp right at the joint but not so much to the surrounding glass. Anyone here tried working with borosilicate glass with metalworking welding torches? I don't see why it wouldn't do what I want (joining glass) but I don't have the tanks anymore. I don't mind getting the tanks, but I would like for it to work before I lease tanks and buy oxygen & acetylene (or propane). When I had tanks, I had them for several years and hadn't used half of my gasses up yet, that's why I took them back, I was paying monthly rental on something I hardly ever used. RogerN |
#7
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
On Aug 29, 4:07*pm, "RogerN" wrote:
Messing around with chemistry and such, would sometimes be nice to be able to fabricate with the glass tubes. *I can bend them easy enough with just the alcohol lamp, propane torch does even better. I can make a poor man's condenser using a small diameter tubing for the vapor and a larger tube for the water cooling jacket, rubber stoppers at each end of the larger jacket tube, 2 holes in each stopper, one hole for the vapor tube that passes through and another tube on each end for cooling water inlet and outlet. This could be done neater if I could weld glass nipples onto the cooling jacket, and neck down each end of the cooling jacket and weld to the tube that runs inside. *I've been playing with the glass with a propane plumbing torch, seems difficult to work. *When trying to weld, too large of an area of glass gets too soft, I think I need a flame that is more concentrated, heating to melting temp right at the joint but not so much to the surrounding glass. Anyone here tried working with borosilicate glass with metalworking welding torches? *I don't see why it wouldn't do what I want (joining glass) but I don't have the tanks anymore. *I don't mind getting the tanks, but I would like for it to work before I lease tanks and buy oxygen & acetylene (or propane). * When I had tanks, I had them for several years and hadn't used half of my gasses up yet, that's why I took them back, I was paying monthly rental on something I hardly ever used. RogerN I did it many moons ago as part of a chemistry course. Natural gas was the fuel, the torch was more than just a bunsen burner. Pyrex behaves differently than soda lime, you have to stay with it all the time or it sags and then freezes, not much time between soft and then hard. There are several books you can get out there on lab glassblowing, some are on archive.org. It's one of those things that it's hard to pick up from a book, you'll have a lot of failures until you get the skills. For some things, you need a cross-fire torch array, not exactly a common-place thing. The annealing kiln is a must for anything but small tubing joints. You can use crossed polarizers to see the strains in your joints. Stan |
#8
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
On Friday, August 31, 2012 10:29:41 AM UTC-10, Stanley Schaefer wrote:
On Aug 29, 4:07*pm, "RogerN" wrote: Messing around with chemistry and such, would sometimes be nice to be able to fabricate with the glass tubes. *I can bend them easy enough with just the alcohol lamp, propane torch does even better. I can make a poor man's condenser using a small diameter tubing for the vapor and a larger tube for the water cooling jacket, rubber stoppers at each end of the larger jacket tube, 2 holes in each stopper, one hole for the vapor tube that passes through and another tube on each end for cooling water inlet and outlet. This could be done neater if I could weld glass nipples onto the cooling jacket, and neck down each end of the cooling jacket and weld to the tube that runs inside. *I've been playing with the glass with a propane plumbing torch, seems difficult to work. *When trying to weld, too large of an area of glass gets too soft, I think I need a flame that is more concentrated, heating to melting temp right at the joint but not so much to the surrounding glass. Anyone here tried working with borosilicate glass with metalworking welding torches? *I don't see why it wouldn't do what I want (joining glass) but I don't have the tanks anymore. *I don't mind getting the tanks, but I would like for it to work before I lease tanks and buy oxygen & acetylene (or propane). * When I had tanks, I had them for several years and hadn't used half of my gasses up yet, that's why I took them back, I was paying monthly rental on something I hardly ever used. RogerN I did it many moons ago as part of a chemistry course. Natural gas was the fuel, the torch was more than just a bunsen burner. Pyrex behaves differently than soda lime, you have to stay with it all the time or it sags and then freezes, not much time between soft and then hard. There are several books you can get out there on lab glassblowing, some are on archive.org. It's one of those things that it's hard to pick up from a book, you'll have a lot of failures until you get the skills. For some things, you need a cross-fire torch array, not exactly a common-place thing. The annealing kiln is a must for anything but small tubing joints. You can use crossed polarizers to see the strains in your joints. Stan You can make a torch out of 1/2" copper pipe T with an end cap with a hole drilled in it. Make an eye dropper shape out of glass tube and put it through a cork and stick it in the other end of the T. Gas goes through the glass tube pointed at the hole in the copper end cap. O2 or air goes through the bottom of the T and out the hole in the end cap. Adjust gas and air so it burns clean. Karl |
#9
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
wrote in message
... On Friday, August 31, 2012 10:29:41 AM UTC-10, Stanley Schaefer wrote: snip You can make a torch out of 1/2" copper pipe T with an end cap with a hole drilled in it. Make an eye dropper shape out of glass tube and put it through a cork and stick it in the other end of the T. Gas goes through the glass tube pointed at the hole in the copper end cap. O2 or air goes through the bottom of the T and out the hole in the end cap. Adjust gas and air so it burns clean. Karl I found a few old free glassblowing books in PDF files, they show the type of torch you describe, looks like back in that day people made more of their own stuff, hence the glassblowing for their own lab glassware. The old books show they used air in the center and fuel gas on the outside. As shown on page 10 of this manual (page 12 of PDF file). http://ia701204.us.archive.org/23/it...assblowing.pdf Also on page 4 he (page 16 of PDF file) http://ia700308.us.archive.org/15/it...00shenrich.pdf Also on page 3 he (page 15 of PDF file) This one uses adjusting screws for centering http://ia600208.us.archive.org/4/ite...02bolarich.pdf Other books of interest: This is a huge book, over 1500 pages, chapter 2 has lab glass info but the book also goes into lab metalworking, etc. http://ia600706.us.archive.org/21/it...ryHandbook.pdf http://ia700400.us.archive.org/16/it...00shenuoft.pdf http://ia700400.us.archive.org/2/ite...00frarrich.pdf Gilbert used to have a glass blowing kit http://ia700209.us.archive.org/22/it...glas00lynd.pdf RogerN |
#10
Posted to rec.crafts.metalworking
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Glass welding, blowing, fabricating
Thanks for correcting that. A glass blower chemist demoed and taught us that in high school about 40 years ago.
Karl On Saturday, September 1, 2012 4:54:00 PM UTC-10, RogerN wrote: wrote in message ... On Friday, August 31, 2012 10:29:41 AM UTC-10, Stanley Schaefer wrote: snip You can make a torch out of 1/2" copper pipe T with an end cap with a hole drilled in it. Make an eye dropper shape out of glass tube and put it through a cork and stick it in the other end of the T. Gas goes through the glass tube pointed at the hole in the copper end cap. O2 or air goes through the bottom of the T and out the hole in the end cap. Adjust gas and air so it burns clean. Karl I found a few old free glassblowing books in PDF files, they show the type of torch you describe, looks like back in that day people made more of their own stuff, hence the glassblowing for their own lab glassware. The old books show they used air in the center and fuel gas on the outside. As shown on page 10 of this manual (page 12 of PDF file). http://ia701204.us.archive.org/23/it...assblowing.pdf Also on page 4 he (page 16 of PDF file) http://ia700308.us.archive.org/15/it...00shenrich.pdf Also on page 3 he (page 15 of PDF file) This one uses adjusting screws for centering http://ia600208.us.archive.org/4/ite...02bolarich.pdf Other books of interest: This is a huge book, over 1500 pages, chapter 2 has lab glass info but the book also goes into lab metalworking, etc. http://ia600706.us.archive.org/21/it...ryHandbook.pdf http://ia700400.us.archive.org/16/it...00shenuoft.pdf http://ia700400.us.archive.org/2/ite...00frarrich.pdf Gilbert used to have a glass blowing kit http://ia700209.us.archive.org/22/it...glas00lynd.pdf RogerN |
#11
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Glass welding, blowing, fabricating
On 9/1/2012 22:53, RogerN wrote:
wrote in message ... On Friday, August 31, 2012 10:29:41 AM UTC-10, Stanley Schaefer wrote: snip You can make a torch out of 1/2" copper pipe T with an end cap with a hole drilled in it. Make an eye dropper shape out of glass tube and put it through a cork and stick it in the other end of the T. Gas goes through the glass tube pointed at the hole in the copper end cap. O2 or air goes through the bottom of the T and out the hole in the end cap. Adjust gas and air so it burns clean. Karl I found a few old free glassblowing books in PDF files, they show the type of torch you describe, looks like back in that day people made more of their own stuff, hence the glassblowing for their own lab glassware. The old books show they used air in the center and fuel gas on the outside. As shown on page 10 of this manual (page 12 of PDF file). http://ia701204.us.archive.org/23/it...assblowing.pdf Also on page 4 he (page 16 of PDF file) http://ia700308.us.archive.org/15/it...00shenrich.pdf Also on page 3 he (page 15 of PDF file) This one uses adjusting screws for centering http://ia600208.us.archive.org/4/ite...02bolarich.pdf Other books of interest: This is a huge book, over 1500 pages, chapter 2 has lab glass info but the book also goes into lab metalworking, etc. http://ia600706.us.archive.org/21/it...ryHandbook.pdf http://ia700400.us.archive.org/16/it...00shenuoft.pdf http://ia700400.us.archive.org/2/ite...00frarrich.pdf Gilbert used to have a glass blowing kit http://ia700209.us.archive.org/22/it...glas00lynd.pdf RogerN Cool. Is there a search engine for this archive? -- Steve Walker (remove brain when replying) |
#12
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Glass welding, blowing, fabricating
"Steve Walker" wrote in message
... On 9/1/2012 22:53, RogerN wrote: snip Gilbert used to have a glass blowing kit http://ia700209.us.archive.org/22/it...glas00lynd.pdf RogerN Cool. Is there a search engine for this archive? -- Steve Walker (remove brain when replying) Stanley Schaefer mentioned archive.org, I went their and searched. I had already found most of the books in various places, but it was nice to get several in one place. RogerN |
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