Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

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Default Piper Aircraft building a Cub

http://www.youtube.com/watch?v=Q6q1VKsTeKQ
Karl
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Default Piper Aircraft building a Cub

On 5/1/2012 6:18 AM, wrote:
http://www.youtube.com/watch?v=Q6q1VKsTeKQ
Karl

Yep. That one is great!
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Default Piper Aircraft building a Cub

Richard wrote:
On 5/1/2012 6:18 AM, wrote:
http://www.youtube.com/watch?v=Q6q1VKsTeKQ
Karl

Yep. That one is great!


Aye, that was a great video. One thing that stood out (besides the highly
competant workforce) was the amount of dope they used without any breathing
apparatus beyond a filter. I hate to think of the long-term results to
those guys after years of doing such a job.

Jon


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Default Piper Aircraft building a Cub

On 5/1/2012 6:39 PM, Jon Danniken wrote:
Richard wrote:
On 5/1/2012 6:18 AM, wrote:
http://www.youtube.com/watch?v=Q6q1VKsTeKQ
Karl

Yep. That one is great!


Aye, that was a great video. One thing that stood out (besides the highly
competant workforce) was the amount of dope they used without any breathing
apparatus beyond a filter. I hate to think of the long-term results to
those guys after years of doing such a job.

Jon


Yahbut - it's a happy shop!

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Default Piper Aircraft building a Cub

Richard wrote:
On 5/1/2012 6:39 PM, Jon Danniken wrote:
Richard wrote:
On 5/1/2012 6:18 AM, wrote:
http://www.youtube.com/watch?v=Q6q1VKsTeKQ
Karl
Yep. That one is great!


Aye, that was a great video. One thing that stood out (besides the
highly competant workforce) was the amount of dope they used without
any breathing apparatus beyond a filter. I hate to think of the
long-term results to those guys after years of doing such a job.

Jon


Yahbut - it's a happy shop!


Indeed, and they probably saved a lot of money on drinks after their shift!

Jon




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Default Piper Aircraft building a Cub

" writes:

http://www.youtube.com/watch?v=Q6q1VKsTeKQ


Interesting that gas welding is used...
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Default Piper Aircraft building a Cub

David Lesher fired this volley in news:jns0ja$9b0$1
@reader1.panix.com:

Interesting that gas welding is used...


I do fusion welding all the time. I was once told by a "master welder"
that it was the most diffult thing of all to learn, and "almost magic".

Because of that, I _never_ tried it until about (what?) a year or two
ago.

I was able to make the prettiest welds on my second try (and with
friggin' coat-hanger wire as a rod, no less!) that I could not believe my
eyes! I'm talkin' "row of dimes" type welds... far better than I muster
with my MIG.

Now, it's second nature. With the proper rods, I'd recommend it over any
other method for welding thin-walled material. It's _easy_!

LLoyd
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Default Piper Aircraft building a Cub

On Wed, 2 May 2012 19:06:18 +0000 (UTC), David Lesher
wrote:

" writes:

http://www.youtube.com/watch?v=Q6q1VKsTeKQ


Interesting that gas welding is used...


In 1943, that was what they used for welding thin-walled steel tube,
as on the frame of a Cub. The EAA guys who build that way often still
use it.

I don't know if the Cub was made of 4130 ("shrome moly"), but likely
so. There was, and still is, some controversy over using electrical
welding in life-dedendent welding of thin 4130 tube.

It appears to be mostly hogwash, but it is a controversy. d8-) Tig
gives you a very abrupt HAZ and Mig gives you that plus cold starts.
Still, both are used in commercial production of plane kits for home
builders.

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Default Piper Aircraft building a Cub

On 5/2/2012 2:12 PM, Lloyd E. Sponenburgh wrote:
David fired this volley in news:jns0ja$9b0$1
@reader1.panix.com:

Interesting that gas welding is used...


I do fusion welding all the time. I was once told by a "master welder"
that it was the most diffult thing of all to learn, and "almost magic".

Because of that, I _never_ tried it until about (what?) a year or two
ago.

I was able to make the prettiest welds on my second try (and with
friggin' coat-hanger wire as a rod, no less!) that I could not believe my
eyes! I'm talkin' "row of dimes" type welds... far better than I muster
with my MIG.

Now, it's second nature. With the proper rods, I'd recommend it over any
other method for welding thin-walled material. It's _easy_!

LLoyd


Weeeelll, I dunno about "easy".
At least for me.
I have to work at it a few hours before the dimes show up...
And even then, they seem a few cents short now and then.

But yes, it IS the preferred way to weld thin wall tube.

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Default Piper Aircraft building a Cub

On 5/2/2012 2:29 PM, Ed Huntress wrote:
On Wed, 2 May 2012 19:06:18 +0000 (UTC), David Lesher
wrote:

writes:

http://www.youtube.com/watch?v=Q6q1VKsTeKQ


Interesting that gas welding is used...


In 1943, that was what they used for welding thin-walled steel tube,
as on the frame of a Cub. The EAA guys who build that way often still
use it.

I don't know if the Cub was made of 4130 ("shrome moly"), but likely
so. There was, and still is, some controversy over using electrical
welding in life-dedendent welding of thin 4130 tube.

It appears to be mostly hogwash, but it is a controversy. d8-) Tig
gives you a very abrupt HAZ and Mig gives you that plus cold starts.
Still, both are used in commercial production of plane kits for home
builders.


They did switch over to 4130, sometime in the '50s IIRC.
But the first decade or so was all 1025.
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