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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Don't assume...
I fought with my mini lathe for ages trying to get it just right. I was
never happy with it, and when I got the 8.5x18 which was much better I pretty much quit trying to use the mini lathe at all until one day I needed to be able to feed right to left. That's one thing the 8.5x18 doesn't do. That led me to remember that the forward and reverse feed gears were stripped, etc etc etc... Anyway, I put my little magnetic base halogen light on the beam next the bench while I was working on the gears and I saw a sliver of light between the face plate and the adaptor plate. WHAT? That can't be!!! I thought about it for a bit, and I know what happened. I always "assumed" the register and the pocket on the adaptor plate were sized to match. Nope. The register on the face place turned out to be a smidgeon to large and it was causing the adaptor to cock ever so slight when it was bolted down. I turned down the register just a smidgeon. Then I turned down the adaptor plate face again. I put it all back together and it looks like I have about ..0008 - .001 eccentricity when measuring on the chuck. Since the high point is pretty abrupt at a very small range of the rotation I think its possible that's an imperfection in the chuck itself. I did another more practical test. I threw a piece of square stock in the jaws and turned it about half way to round over an inch of travel. All four rounds looked to expose the same amount of clean metal and were uniform in width from end to end. Maybe I'll put a short piece of precision rod stock in the chuck and see what it indicates at, but I just improved the accuracy of this lathe by several hundred percent. Now if only it didn't have some much flex in the compound that it will jump off the work piece rather than kick off the motor or bend a work piece under a heavy load. One negative is if I ever install the original chuck it may not register in position... although if I recall the original chuck waived metal around a bit to. Maybe the register was just oversize. Honestly though I will probably NOT ever install the original chuck since I mounted it on a home built adaptor plate on a rotary table for a home assembled work piece indexer. It turned out to be more accurate on the register on the adaptor plate I made than it ever was on the mini lathe. |
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