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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Mega Tap Handle
I tapped (4) 3/8-16 through holes in 1/2" HRS
yesterday. I wasn't looking forward to the last four holes, because starting the tap straight and cutting the threads was more difficult and time - consuming than I wanted it to be. I decided I had a mechanical 'impedance mismatch' between me and the tiny tap handle. The cure was to clamp a tap handle in the wheel for my tubing roller: http://manuals.harborfreight.com/man...9999/99736.pdf (See Page 6 and 7 "Turning Wheel".) The Hanson 12002 secures perfectly in the bore of the turning wheel once one removes the crossbar. http://www.plumbersurplus.com/images...213-254276.jpg The final four holes tapped quickly and easily. I found that I could hold the tap on axis and apply the necessary pressure to get a clean start. The huge lever arm made the process fun! (Yes, I was grinning at the time.) --Winston -- A 'High - Z' guy in a 'Low - Z' world |
#2
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Mega Tap Handle
"Winston" wrote in message ... http://www.plumbersurplus.com/images...213-254276.jpg I hate those things--I probably have at least 1/2 dozen of them with galled up "jaws" that I've picked up over the years--even in good condition they are only capable of ( insecurely ) holding taps that are within a fairly narrow size range.... --only reason I keep them around at all anymore is for the occasional emergency where one of the higher quality ones temporarily has been misplaced. Much better are the ones made by General or Starret that have separate hardened chuck jaws instead of slots. http://www.google.com/images?um=1&hl...iw=800&bih=410 My personal favorite= http://www.uxcell.com/general-handle...e-p-28102.html -- -- |
#3
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Mega Tap Handle
On Feb 27, 12:48*pm, "PrecisionmachinisT"
wrote: "Winston" wrote in message ... http://www.plumbersurplus.com/images...-rw-100213-254... I hate those things--I probably have at least 1/2 dozen of them with galled up "jaws" that I've picked up over the years--even in good condition they are only capable of ( insecurely ) holding taps that are within a fairly narrow size range.... --only reason I keep them around at all anymore is for the occasional emergency where one of the higher quality ones temporarily has been misplaced. Much better are the ones made by General or Starret that have separate hardened chuck jaws instead of slots. http://www.google.com/images?um=1&hl...X&ei=SqlqTfaYG... My personal favorite= http://www.uxcell.com/general-handle...tchet-tap-wren... -- -- I have a couple of Stanley ratchet types that work well, but once you get above about 5/16" in steel, you can't beat a dogbone. Here's a high-end one: http://www.use-enco.com/CGI/INSRIT?P...PARTPG=INLMK32 Most of mine have come from auctions, nobody wanted them, so cheap. Downside is that they take a lot of room to swing, but not a real problem when using one on a lathe. Most of the larger taps already have centers, so supporting one from the tailstock isn't a problem. Stan |
#4
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Mega Tap Handle
PrecisionmachinisT wrote:
wrote in message ... http://www.plumbersurplus.com/images...213-254276.jpg I hate those things--I probably have at least 1/2 dozen of them with galled up "jaws" that I've picked up over the years--even in good condition they are only capable of ( insecurely ) holding taps that are within a fairly narrow size range.... Yup. Unless I tighten it significantly, this one loosens in use. --only reason I keep them around at all anymore is for the occasional emergency where one of the higher quality ones temporarily has been misplaced. Much better are the ones made by General or Starret that have separate hardened chuck jaws instead of slots. http://www.google.com/images?um=1&hl...iw=800&bih=410 I was doing an experiment so the 'disposable' tool would not have been much of a loss had I scrapped it. Now that I know this works, I may adapt a quality tool. My personal favorite= http://www.uxcell.com/general-handle...e-p-28102.html I don't care for that type as much as a 'dogbone'. The ratchet mechanism just slows me down. --Winston |
#6
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Mega Tap Handle
Adapting a drill press to an unpowered/manual tapping fixture is a
relatively easy project. The method I used doesn't require disassembly of the DP to machine it's parts (then re-assembly).. just a fairly simple bolt-on solution. Step 1 for each use.. pull the power cord plug from the receptacle.. that way, there's no need to mess with the drive belt to prevent accidental power-up with the spindle crank in place. A Dremel or similar rotary tool can be used to grind shallow flats on common small taps, so they can be held securely in drill press chucks (flats don't interfere with other holding tools). For my inexpensive benchtop drill press, I cut a 3" diameter hole in the belt cover above the spindle, then turned a hub to fit on the top step of the spindle pulley on the lathe, with the recess just deep enough to accept the top nut and the first edge of the top belt groove. Then drilled/tapped 3 holes around the edge of the recess to accept 3 1/4"-20 screws (spaced exactly 120.0000 degrees apart so as not to adversely affect the perfect balance of this fine piece of precision equipment). On the top surface of the hub (approx 2-1/2" diameter x 1-1/2" thick) I drilled 2 holes (opposite sides of the center line) to accept pins about 1/4" in diameter x 3/4" deep. The 3 holes in the bottom side of the hub are for using 3, 1/4"-20 bolts with washers to hold the top edge of the top pulley groove into the recess, and the thickness/heighth of the hub just extends about 1/2" from the top of the closed belt cover. The crank consists of a ~12" section of 1" x 1/4" flat stock with a crank handle on the end, and 2 pins welded to the other end, to engage the 2 top holes in the hub.. friction holds the crank in place, no tools required. The bar section of the crank could be double-handled or even adjustable lengthwise, but this length works well for me. The quill return spring housing is a cup to cover the spring with a little tension applied (about 1/4 turn of the cup) to hold the quill in the fully upright position (and seat belt on). So, to do some tapping, all I gotta do, is.. Step 1 - remove the power cord plug from the receptacle.. remove the spring cup nut and cup from the shaft by hand, and it's ready to put the crank on top and start tapping. Having the DP table and vise (or other holding device) makes for very simple tapping with the absolute precision that only a fine piece of precision equipment as this can produce (Ryobi 9" benchtop). To convert back to a powered DP, the cup and nut can be reinstalled by hand, holding the quill in the fully upright position, by turning the cup just a quarter turn to apply just the right amount of quill return tension. Attaching the hub in the manner described eliminates the top belt groove on the spindle pulley (for the highest spindle speed) as a trade-off of being a dual-use machine. -- WB .......... "Winston" wrote in message ... I tapped (4) 3/8-16 through holes in 1/2" HRS yesterday. I wasn't looking forward to the last four holes, because starting the tap straight and cutting the threads was more difficult and time - consuming than I wanted it to be. I decided I had a mechanical 'impedance mismatch' between me and the tiny tap handle. The cure was to clamp a tap handle in the wheel for my tubing roller: http://manuals.harborfreight.com/man...9999/99736.pdf (See Page 6 and 7 "Turning Wheel".) The Hanson 12002 secures perfectly in the bore of the turning wheel once one removes the crossbar. http://www.plumbersurplus.com/images...213-254276.jpg The final four holes tapped quickly and easily. I found that I could hold the tap on axis and apply the necessary pressure to get a clean start. The huge lever arm made the process fun! (Yes, I was grinning at the time.) --Winston -- A 'High - Z' guy in a 'Low - Z' world |
#7
Posted to rec.crafts.metalworking
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Mega Tap Handle
My son got me a tap wrench that is a cross, not a T handle. Drill the
tap hole in the mill or drill press. Remove drill and loosely put the top of the tap in the drill chuck without moving the table. This is great for those real small, break when you look cross eyed at them, taps. Karl |
#8
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Mega Tap Handle
"PrecisionmachinisT" wrote in
news:8OydndEJ5bEQN_fQnZ2dnUVZ_sidnZ2d@scnresearch. com: "Winston" wrote in message ... http://www.plumbersurplus.com/images...rw-100213-2542 76.jpg I hate those things--I probably have at least 1/2 dozen of them with galled up "jaws" that I've picked up over the years--even in good condition they are only capable of ( insecurely ) holding taps that are within a fairly narrow size range.... --only reason I keep them around at all anymore is for the occasional emergency where one of the higher quality ones temporarily has been misplaced. Much better are the ones made by General or Starret that have separate hardened chuck jaws instead of slots. http://www.google.com/images?um=1&hl...ei=SqlqTfaYG5C 8sQP_9eWoBA&ved=0CDQQvwUoAQ&q=starrett+93c&spell=1 &biw=800&bih=410 My personal favorite= http://www.uxcell.com/general-handle...het-tap-wrench -forward-reverse-p-28102.html The General looks nice. One question: Does the top knurled bit have a well centered hole you can use with a tapping guide? http://www.penntoolco.com/catalog/pr...ategoryID=2117 Doug White |
#9
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Mega Tap Handle
On Feb 27, 7:29*pm, Doug White wrote:
... The General looks nice. *One question: *Does the top knurled bit have a well centered hole you can use with a tapping guide? http://www.penntoolco.com/catalog/pr...ategoryID=2117 Doug White- The small spring loaded pins have male and female centers. On mine the big end has a hex setscrew that retains the spring. jsw |
#10
Posted to rec.crafts.metalworking
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Mega Tap Handle
Wild_Bill wrote:
Adapting a drill press to an unpowered/manual tapping fixture is a relatively easy project. The method I used doesn't require disassembly of the DP to machine it's parts (then re-assembly).. just a fairly simple bolt-on solution. (Snip elegant dual - use tool.) Cool! I hope manufacturers are looking at RCM for ways to make their products more appealing to hobbyists. I'd've happily paid extra for a lever that disengaged the retract spring and motor pulley and perhaps some kind of side crank for tapping. --Winston |
#11
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Mega Tap Handle
Karl Townsend wrote:
My son got me a tap wrench that is a cross, not a T handle. Drill the tap hole in the mill or drill press. Remove drill and loosely put the top of the tap in the drill chuck without moving the table. This is great for those real small, break when you look cross eyed at them, taps. Karl Get a squared up block of metal and drill a hole through it and drill and tap through the drilled hole to keep the drill and tap straight.. You will need two holes in the block one for the tap drill and one for the clearance drill. In an emergency you could crazy glue the block to your work. A little heat or acetone will break it loose. John |
#12
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Mega Tap Handle
On Feb 27, 8:28*pm, John wrote:
Get a *squared up block of metal and drill a hole through it and drill and tap through the drilled hole to keep the drill and tap straight.. You will need two holes in the block one for the tap drill and one for the clearance drill. In an emergency you *could crazy glue the block to your work. *A little heat or *acetone *will break it loose. John That is almost exactly what I do. The only difference is I use a short piece of 2 by 4. Dan |
#13
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Mega Tap Handle
Jim Wilkins wrote in news:4893b825-9adc-4104-8c4e-
: On Feb 27, 7:29*pm, Doug White wrote: ... The General looks nice. *One question: *Does the top knurled bit have a well centered hole you can use with a tapping guide? http://www.penntoolco.com/catalog/pr...ategoryID=2117 Doug White- The small spring loaded pins have male and female centers. On mine the big end has a hex setscrew that retains the spring. Yes, but it doesn't answer the question of whether one will work with the General rachet handle. Doug White |
#14
Posted to rec.crafts.metalworking
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Mega Tap Handle
Winston wrote:
I tapped (4) 3/8-16 through holes in 1/2" HRS yesterday. I wasn't looking forward to the last four holes, because starting the tap straight and cutting the threads was more difficult and time - consuming than I wanted it to be. I decided I had a mechanical 'impedance mismatch' between me and the tiny tap handle. The cure was to clamp a tap handle in the wheel for my tubing roller: http://manuals.harborfreight.com/man...9999/99736.pdf (See Page 6 and 7 "Turning Wheel".) The Hanson 12002 secures perfectly in the bore of the turning wheel once one removes the crossbar. http://www.plumbersurplus.com/images...213-254276.jpg The final four holes tapped quickly and easily. I found that I could hold the tap on axis and apply the necessary pressure to get a clean start. The huge lever arm made the process fun! (Yes, I was grinning at the time.) --Winston -- A 'High - Z' guy in a 'Low - Z' world |
#15
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Mega Tap Handle
"Doug White" wrote in message ... "PrecisionmachinisT" wrote in news:8OydndEJ5bEQN_fQnZ2dnUVZ_sidnZ2d@scnresearch. com: "Winston" wrote in message ... http://www.plumbersurplus.com/images...rw-100213-2542 76.jpg I hate those things--I probably have at least 1/2 dozen of them with galled up "jaws" that I've picked up over the years--even in good condition they are only capable of ( insecurely ) holding taps that are within a fairly narrow size range.... --only reason I keep them around at all anymore is for the occasional emergency where one of the higher quality ones temporarily has been misplaced. Much better are the ones made by General or Starret that have separate hardened chuck jaws instead of slots. http://www.google.com/images?um=1&hl...ei=SqlqTfaYG5C 8sQP_9eWoBA&ved=0CDQQvwUoAQ&q=starrett+93c&spell=1 &biw=800&bih=410 My personal favorite= http://www.uxcell.com/general-handle...het-tap-wrench -forward-reverse-p-28102.html The General looks nice. One question: Does the top knurled bit have a well centered hole you can use with a tapping guide? Don't have it handy at the moment but pretty sure it's dome shaped at the top with no center but has a nice chrome plate. http://www.penntoolco.com/catalog/pr...ategoryID=2117 |
#16
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Mega Tap Handle
On Feb 27, 9:35*pm, Doug White wrote:
Jim Wilkins wrote in news:4893b825-9adc-4104-8c4e- : On Feb 27, 7:29 pm, Doug White wrote: ... The General looks nice. One question: Does the top knurled bit have *a well centered hole you can use with a tapping guide? http://www.penntoolco.com/catalog/pr...ategoryID=2117 Doug White- The small spring loaded pins have male and female centers. On mine the big end has a hex setscrew that retains the spring. Yes, but it doesn't answer the question of whether one will work with the General rachet handle. Doug White I have several generic ratcheting tap handles with the 3-position slider and the lift and turn knob. The top end holes are drilled straight, not conical. jsw |
#17
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Mega Tap Handle
"Winston" wrote in message ... I tapped (4) 3/8-16 through holes in 1/2" HRS yesterday. I wasn't looking forward to the last four holes, because starting the tap straight and cutting the threads was more difficult and time - consuming than I wanted it to be. I decided I had a mechanical 'impedance mismatch' between me and the tiny tap handle. The cure was to clamp a tap handle in the wheel for my tubing roller: http://manuals.harborfreight.com/man...9999/99736.pdf (See Page 6 and 7 "Turning Wheel".) The Hanson 12002 secures perfectly in the bore of the turning wheel once one removes the crossbar. http://www.plumbersurplus.com/images...213-254276.jpg The final four holes tapped quickly and easily. I found that I could hold the tap on axis and apply the necessary pressure to get a clean start. The huge lever arm made the process fun! (Yes, I was grinning at the time.) --Winston -- A 'High - Z' guy in a 'Low - Z' world I've been using my hand brace (aka the brace in brace & bit) for tapping. The 2 jaw chuck holds the tap securely enough for a 3/8 tap into 1/2" Al plate. I haven't tried any larger taps nor tapping a thick steel plate. I found that trying to chuck the tap by it's square end is no good as the tap is often crooked. Grabbing the round shank works much better. Art |
#18
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Mega Tap Handle
Artemus wrote:
(...) I've been using my hand brace (aka the brace in brace& bit) for tapping. The 2 jaw chuck holds the tap securely enough for a 3/8 tap into 1/2" Al plate. I haven't tried any larger taps nor tapping a thick steel plate. I found that trying to chuck the tap by it's square end is no good as the tap is often crooked. Grabbing the round shank works much better. I never would have thought of that. --Winston |
#19
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Mega Tap Handle
On 2011-03-01, PrecisionmachinisT wrote:
"Doug White" wrote in message ... "PrecisionmachinisT" wrote in news:8OydndEJ5bEQN_fQnZ2dnUVZ_sidnZ2d@scnresearch. com: [ ... ] Much better are the ones made by General or Starret that have separate hardened chuck jaws instead of slots. [ ... ] The General looks nice. One question: Does the top knurled bit have a well centered hole you can use with a tapping guide? [ ... ] http://www.penntoolco.com/catalog/pr...ategoryID=2117 [ ... ] Don't have it handy at the moment but pretty sure it's dome shaped at the top with no center but has a nice chrome plate. Mine (decades old, with a recent acquisition of a very similar one from Germany which handles larger tap shanks) has a domed top with a center drilled hole. I've got another by General (even older, I believe) which looks more like the rigid T-handled tap wrenches, but has a two-piece jaw chuck, and a ratchet in the handle. That ratchet has as bit more torque to the click, but I still use it by preference with 0-80 taps and similar. I wonder who made them for General? Two different makers I have to believe. Enjoy, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
#20
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Mega Tap Handle
On Mar 2, 9:33*pm, "DoN. Nichols" wrote:
On 2011-03-01, PrecisionmachinisT wrote: "Doug White" wrote in message 0... "PrecisionmachinisT" wrote in news:8OydndEJ5bEQN_fQnZ2dnUVZ_sidnZ2d@scnresearc h.com: * * * * [ ... ] Much better are the ones made by General or Starret that have separate hardened chuck jaws instead of slots. * * * * [ ... ] The General looks nice. *One question: *Does the top knurled bit have a well centered hole you can use with a tapping guide? * * * * [ ... ] http://www.penntoolco.com/catalog/pr...ategoryID=2117 * * * * [ ... ] Don't have it handy at the moment but pretty sure it's dome shaped at the top with no center but has a nice chrome plate. * * * * Mine (decades old, with a recent acquisition of a very similar one from Germany which handles larger tap shanks) has a domed top with a center drilled hole. * * * * I've got another by General (even older, I believe) which looks more like the rigid T-handled tap wrenches, but has a two-piece jaw chuck, and a ratchet in the handle. *That ratchet has as bit more torque to the click, but I still use it by preference with 0-80 taps and similar. * * * * I wonder who made them for General? *Two different makers I have to believe. * * * * Enjoy, * * * * * * * * DoN. -- One of the General ones I've seen is a very close copy of one of hte Stanleys I have. Has the ratchet slider on the side and a dome with a centering hole. One other has a dingus on the top you have to lift and turn to change ratchet direction, Don't care for that one. Both have separate jaws, not spring fingers. Stan |
#21
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Mega Tap Handle
On 2011-03-03, wrote:
On Mar 2, 9:33*pm, "DoN. Nichols" wrote: [ ... ] * * * * Mine (decades old, with a recent acquisition of a very similar one from Germany which handles larger tap shanks) has a domed top with a center drilled hole. * * * * I've got another by General (even older, I believe) which looks more like the rigid T-handled tap wrenches, but has a two-piece jaw chuck, and a ratchet in the handle. *That ratchet has as bit more torque to the click, but I still use it by preference with 0-80 taps and similar. * * * * I wonder who made them for General? *Two different makers I have to believe. [ ... ] One of the General ones I've seen is a very close copy of one of hte Stanleys I have. Has the ratchet slider on the side and a dome with a centering hole. One other has a dingus on the top you have to lift and turn to change ratchet direction, Don't care for that one. Both have separate jaws, not spring fingers. The older one has a square notch in the head just below the handle and on a side which has a lever with a spring loaded pin. Set it pointing in one direction, it feeds that direction. Set it pointing in the other direction, it turns in that direction. Set it pointing straight out, and it is locked against ratcheting in either direction. I really prefer that to the sliding direction changer on the other two tap wrenches. Of course -- then there is the two bar tap wrench which I made to handle up to the Morse Taper #5 reamer (barely). Started with 3/4" square steel stock for that one. Copied one of the much smaller cheap tap wrenches which I have. Enjoy, DoN. -- Remove oil spill source from e-mail Email: | Voice (all times): (703) 938-4564 (too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html --- Black Holes are where God is dividing by zero --- |
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