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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
I want to pump filtered air from the plant into the office and create
positive pressure to keep the dust level down. A few days after a thorough scrubbing, there is a coating of fine dust on everything. We still do a lot of woodwork shaping, drilling and sanding in the plant and the dust gets everywhere. It's a small percentage of what it used to be since we installed individual collectors on every machine and scrapped the central bag house 40 hp blower. The office is about 1,200 square feet x 10'. One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. Are there off-shelf alternatives? One issue I see is the filters are not going to last long and they aren't cheap. |
#2
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
On Oct 5, 3:05*pm, "Buerste" wrote:
I want to pump filtered air from the plant into the office and create positive pressure to keep the dust level down. *A few days after a thorough scrubbing, there is a coating of fine dust on everything. *We still do a lot of woodwork shaping, drilling and sanding in the plant and the dust gets everywhere. *It's a small percentage of what it used to be since we installed individual collectors on every machine and scrapped the central bag house 40 hp blower. *The office is about 1,200 square feet x 10'. One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. *Are there off-shelf alternatives? *One issue I see is the filters are not going to last long and they aren't cheap. Can a small cyclonic blower feed the office? Or maybe feed from that to the furnace filter. Pre-filter the air with a cyclonic collector anyway. Filters are intended for on-demand use, not continuous capture. The cylclonic is intended for continuous collection, which is what you are intending. |
#3
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
Buerste wrote: I want to pump filtered air from the plant into the office and create positive pressure to keep the dust level down. A few days after a thorough scrubbing, there is a coating of fine dust on everything. We still do a lot of woodwork shaping, drilling and sanding in the plant and the dust gets everywhere. It's a small percentage of what it used to be since we installed individual collectors on every machine and scrapped the central bag house 40 hp blower. The office is about 1,200 square feet x 10'. One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. Are there off-shelf alternatives? One issue I see is the filters are not going to last long and they aren't cheap. Make a water based filter, like used in the Rainbow vacuum cleaner. It will trap a lot, and if you add a little detegent to break the surface tension it will remove every fine dust. Instead of replacing the filter, yo drain it and add fresh water. It will help with low humidity, too. -- Politicians should only get paid if the budget is balanced, and there is enough left over to pay them. |
#4
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. *Are there off-shelf alternatives? *One issue I see is the filters are not going to last long and they aren't cheap. Many arrangements such as yours have a hallway one must traverse from the plant to the office. And sometimes the halllway is pressurized in effect greating a large filter air to keep the dust down in the office. Depending on the size of your office find a source for relatively clean air, force it through a filter and pressurize the office and/or the hallway. I also like the small furnace idea. Filters will be cheap. BobAZ |
#5
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
On Tue, 5 Oct 2010 13:37:49 -0700 (PDT), Cross-Slide
wrote: On Oct 5, 3:05*pm, "Buerste" wrote: I want to pump filtered air from the plant into the office and create positive pressure to keep the dust level down. *A few days after a thorough scrubbing, there is a coating of fine dust on everything. *We still do a lot of woodwork shaping, drilling and sanding in the plant and the dust gets everywhere. *It's a small percentage of what it used to be since we installed individual collectors on every machine and scrapped the central bag house 40 hp blower. *The office is about 1,200 square feet x 10'. One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. *Are there off-shelf alternatives? *One issue I see is the filters are not going to last long and they aren't cheap. Can a small cyclonic blower feed the office? Or maybe feed from that to the furnace filter. Pre-filter the air with a cyclonic collector anyway. Filters are intended for on-demand use, not continuous capture. The cylclonic is intended for continuous collection, which is what you are intending. Try to find someone in your area that installs and maintains clean rooms and consult with them. "Clean room" covers an incredible range of options. |
#6
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
On Oct 5, 1:05*pm, "Buerste" wrote:
I want to pump filtered air from the plant into the office and create positive pressure to keep the dust level down. *A few days after a thorough scrubbing, there is a coating of fine dust on everything. *We still do a lot of woodwork shaping, drilling and sanding in the plant and the dust gets everywhere. *It's a small percentage of what it used to be since we installed individual collectors on every machine and scrapped the central bag house 40 hp blower. *The office is about 1,200 square feet x 10'. One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. *Are there off-shelf alternatives? *One issue I see is the filters are not going to last long and they aren't cheap. A company I was a partner in years ago moved to a larger office complex that had been occupied by a preprint processing company. They burned plates for printing presses and did other processes that generated big odors. To keep the odor out of the office area, they set up the air conditioning system to maintain a greater pressure in the office relative to the processing area. They also had the vent fans in the two restrooms reversed, but they didn't have enough power to completely overcome the positive office air pressure. So, when smells were created the positive pressure eventually sent them outside. I visited the facility several times while the printing shop was still in operation and I can assure you the positive pressure set up really worked. When my company took over, we didn't need the positive pressure feature and had the whole building air conditioning set up normally. After a few months, I noticed people began to complain about odors coming from the rest rooms. Took me quite a while to realize what the problem was, but I never let on I knew. The vent fans were never set back to normal operation. So, watch out for hidden vent fans, what ever you decide on. They may destroy the positive pressure you are trying to create. Paul |
#7
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
I'd filter and bring in outside air - not from the dusty shop.
You will need to have some volume available - or man trap doors - that have chambers that are cleaned. Open a door and the air must be rushing out. double doors with chamber between is best. The floor can suck dust and blowing jets along the way clean the body. There are professional passthroughs that are used in semiconductor fab lines - bringing in street traffic through several levels of cleaning - and scrubbing - before you get to the dressing rooms. You need on of the outer layers - not the micron stuff - but get that as well. It is the sub-micron stuff that fab lines are made to. One famous fab line in Japan - one famous to vendors - one had to be able to swim - one stripped down in a chamber - then swim under water and surface on a clean side. Put on clean side clothes and off you go to have a meeting. Extreme!! Martin Martin H. Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net "Our Republic and the Press will Rise or Fall Together": Joseph Pulitzer TSRA: Endowed; NRA LOH & Patron Member, Golden Eagle, Patriot's Medal. NRA Second Amendment Task Force Originator & Charter Founder IHMSA and NRA Metallic Silhouette maker & member. http://lufkinced.com/ On 10/5/2010 3:05 PM, Buerste wrote: I want to pump filtered air from the plant into the office and create positive pressure to keep the dust level down. A few days after a thorough scrubbing, there is a coating of fine dust on everything. We still do a lot of woodwork shaping, drilling and sanding in the plant and the dust gets everywhere. It's a small percentage of what it used to be since we installed individual collectors on every machine and scrapped the central bag house 40 hp blower. The office is about 1,200 square feet x 10'. One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. Are there off-shelf alternatives? One issue I see is the filters are not going to last long and they aren't cheap. |
#8
Posted to rec.crafts.metalworking
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OT?? Positive air pressure in office?
" wrote in message ... On Oct 5, 1:05 pm, "Buerste" wrote: I want to pump filtered air from the plant into the office and create positive pressure to keep the dust level down. A few days after a thorough scrubbing, there is a coating of fine dust on everything. We still do a lot of woodwork shaping, drilling and sanding in the plant and the dust gets everywhere. It's a small percentage of what it used to be since we installed individual collectors on every machine and scrapped the central bag house 40 hp blower. The office is about 1,200 square feet x 10'. One thought I had was to buy a small furnace, remove the heating part and duct-in air from the "clean" half of the plant by the office and run it through a high efficiency filter and pump it into the office 24/7. Are there off-shelf alternatives? One issue I see is the filters are not going to last long and they aren't cheap. A company I was a partner in years ago moved to a larger office complex that had been occupied by a preprint processing company. They burned plates for printing presses and did other processes that generated big odors. To keep the odor out of the office area, they set up the air conditioning system to maintain a greater pressure in the office relative to the processing area. They also had the vent fans in the two restrooms reversed, but they didn't have enough power to completely overcome the positive office air pressure. So, when smells were created the positive pressure eventually sent them outside. I visited the facility several times while the printing shop was still in operation and I can assure you the positive pressure set up really worked. When my company took over, we didn't need the positive pressure feature and had the whole building air conditioning set up normally. After a few months, I noticed people began to complain about odors coming from the rest rooms. Took me quite a while to realize what the problem was, but I never let on I knew. The vent fans were never set back to normal operation. So, watch out for hidden vent fans, what ever you decide on. They may destroy the positive pressure you are trying to create. Paul *********************** Damn good catch! There are four, not counting the bathroom. I would have forgotten all about them. |
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