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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Acme thread
On Jun 26, 3:18*pm, " wrote:
On Jun 26, 1:10*pm, "Ed Huntress" wrote: It's also interesting that Acme threads derived from a group of miscellaneous flat-bottom threads known as "******* threads." The 29-degree angle, says Colvin, probably was chosen because Brown & Sharpe published a simple method for laying out cutting tools with 29-degree angles. -- Ed Huntress I think Colvin is wrong in this case. *My understanding is that the 29 degree angle is the strongest angle. *It is also the angle used for gears *(14.5 degree pressure angle. *). *Brown and Sharpe came out with involute gear cutters in 1858 so they are likely the source of the angle. *Brown and Sharpe probably published a method for laying out tools with 29 degree angles as that would be what is needed to cut a rack using a shaper to work with 14.5 PA gears. * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Dan The sine of 14.5 degrees is 1/4, so a patternmaker can accurately construct the angle by linear measurement. jsw |
#42
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Acme thread
"Wes" wrote in message "Phil Kangas" wrote: Wes Actually I don't have a taper attachment, but I do have an offset center device for the tailstock. Somewhere in the past I saw a pic of this thing so I made one. It is not the most secure thing in the tailstock so means must be made to sprag it in place to prevent movement. Shall I post a pic to the dropbox? Maybe I should as others may copy it. Tomorrow.......maybe.....phil Heck yes, post a picture. Wes Pic is in the dropbox under: http://www.metalworking.com/DropBox/...ock_center.jpg |
#43
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Acme thread
"Phil Kangas" wrote in news:i0anrm$pih$1
@news.eternal-september.org: "Wes" wrote in message "Phil Kangas" wrote: Wes Actually I don't have a taper attachment, but I do have an offset center device for the tailstock. Somewhere in the past I saw a pic of this thing so I made one. It is not the most secure thing in the tailstock so means must be made to sprag it in place to prevent movement. Shall I post a pic to the dropbox? Maybe I should as others may copy it. Tomorrow.......maybe.....phil Heck yes, post a picture. Wes Pic is in the dropbox under: http://www.metalworking.com/DropBox/...ock_center.jpg Someplace I saw a similar setup using a small boring head. Even gave calibrated offsets on the dial. Not sure if the tang on the taper had been cutoff, of carefully aligned so that the axis of the head was horizontal. I actually found a web site with a description of such a device, but he doesn't address how you make sure it's horizontal: http://homemetalshopclub.org/news/feb00/feb00.html Doug White |
#44
Posted to rec.crafts.metalworking
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Acme thread
"Doug White" wrote in message "Phil Kangas" wrote in "Wes" wrote in message "Phil Kangas" wrote: Wes Actually I don't have a taper attachment, but I do have an offset center device for the tailstock. Somewhere in the past I saw a pic of this thing so I made one. It is not the most secure thing in the tailstock so means must be made to sprag it in place to prevent movement. Shall I post a pic to the dropbox? Maybe I should as others may copy it. Tomorrow.......maybe.....phil Heck yes, post a picture. Wes Pic is in the dropbox under: http://www.metalworking.com/DropBox/...ock_center.jpg Someplace I saw a similar setup using a small boring head. Even gave calibrated offsets on the dial. Not sure if the tang on the taper had been cutoff, of carefully aligned so that the axis of the head was horizontal. I actually found a web site with a description of such a device, but he doesn't address how you make sure it's horizontal: http://homemetalshopclub.org/news/feb00/feb00.html Doug White I can see how that would work but it's a bit bulky for a 9" SB. I have two sizes of Flynn boring heads but they're on an R-8 mount that I'd rather not monkey with. I'd have room on my 13x40 turn-pro but can't justify the cost of another head, yet. A boring head on a 3MT is kinda useless other than for a tailstock center, eih? Making this thing was a good schoolhouse lesson for me ....;)) And you get to use trig to set it up too! phil |
#45
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Acme thread
Doug White wrote:
Someplace I saw a similar setup using a small boring head. Even gave calibrated offsets on the dial. Not sure if the tang on the taper had been cutoff, of carefully aligned so that the axis of the head was horizontal. There is usually two opposed parallel flat surfaces on a boring head. The part that holds the boring tool. You indicate that. Insert the boring head in the tailstock loosely, set the indicator on the cross slide, tram, tap, indicate, tap, then wack it in place for use when you have it horizontal to the ways. Wes |
#46
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Acme thread
Ed Huntress writes:
'Sounds reasonable, but why do they plunge straight in with *external* Acme threads? You're correct in your earlier posts that this doubles the chip load, but the cutting forces oppose each other and cancel out, and moreso with the narrow Acme angle versus the 60 degree thread form. This cancellation means that the tool rigidity can handle a lot more pressure than if you were making just a one-sided cut. It is like drilling a center hole, where two cutting edges oppose each other and allow you to use a lot more pressure and feed than if you were boring a center hole with one cutting edge. |
#47
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Acme thread
"Richard J Kinch" wrote in message . .. Ed Huntress writes: 'Sounds reasonable, but why do they plunge straight in with *external* Acme threads? You're correct in your earlier posts that this doubles the chip load, but the cutting forces oppose each other and cancel out, and moreso with the narrow Acme angle versus the 60 degree thread form. This cancellation means that the tool rigidity can handle a lot more pressure than if you were making just a one-sided cut. It is like drilling a center hole, where two cutting edges oppose each other and allow you to use a lot more pressure and feed than if you were boring a center hole with one cutting edge. That could be it; the resistance of the tool and toolholding pieces are a lot more rigid when resisting loads perpendicular to the bed. I've never doubted that there must be some reason for it. The thing that's always bugged me is that I don't recall ever reading or hearing an explanation. The reason that's curious is that I immersed myself in old machining books when I was an editor at _American Machinist_. And we had what probably was the best collection of them in the world. sigh It will have to remain one of those mysteries of the universe. g -- Ed Huntress |
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