Home |
Search |
Today's Posts |
|
Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
Reply |
|
LinkBack | Thread Tools | Display Modes |
#1
Posted to rec.crafts.metalworking
|
|||
|
|||
Curious pattern on lathe cut
Bob,
It would be very helpful to know what you are cutting, the surface speed, the tool shape, the lathe you are using and whether you are turning a diameter or facing. I am not being difficult, but there are literally a myiad of possible causes. For my first guess, I will assume you are turning a diameter and the fault is chip clearance. The cut chips are being trapped between the back of the tool and the work and actually cutting the already turned work surface. This is very common and incidently the number one problem in machining anything on any kind of a machine. (CHIP CLEARANCE) The problem is exasperated by the fine feed and insufficient tool clearance. Here is a good rule, the width of the cutting surface on the tool nose must equal 1.5 to 2.0 times the feed speed and use as much space between the work and the back of the tool the job allows. It is a misunderstanding to think that the finest feed equals the best finish. Remember, the finer the chip the easier it is to get trapped between the tool and the work. Steve "Bob Engelhardt" wrote in message ... http://home.comcast.net/~bobengelhardt/RippledCut.jpg (90 kB) I was trying out some bits that I had just ground & fooling around with the independent feed on my lathe when I got this strange ripple pattern. The ripple peaks are about .030 apart, but the feed was only .002. And the ripples are rings, not a helix. It's mystery metal. I'm speculating that there is a rub-then-cut kind of oscillation going on. That is, the .002 feed is not enough to get a bite on the steel, so it rubs a while, without cutting until enough advance occurs then it bites/cuts until the pressure is relieved and goes back to rubbing again. Does that sound right (it's not real clear how that would give a ripple pattern)? If so, is there a way to avoid it? I thought that I had the bit pretty sharp (it was just a plain RH roughing bit). Could it be lack of rigidity in the lathe? Thanks, Bob |
Reply |
Thread Tools | Search this Thread |
Display Modes | |
|
|
Similar Threads | ||||
Thread | Forum | |||
Curious pattern on lathe cut | Metalworking | |||
Architrave - torus best pattern & standard pattern | UK diy | |||
Matching Pattern on Wood Lathe | Home Repair | |||
All stainless pattern weld? Can a pattern exist? | Metalworking | |||
Is milwaukee router insrt plate mounting hole pattern same as porter cable pattern | Woodworking |