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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Cylindrical grinder setup question.
OK, one for the practical machinists - no, I am not going to buy some
special tool costing zillions to get round this problem... Turned a MT2 taper on the lathe, 0.5mm oversize. Used the topslide on the lathe, set it up with a dial indicator for (virtually) zero deflection along the length of a reference MT2 taper - which, BTW, was pretty worn/crappy, it was a MT1 to MT2 adapter that had a hard life - I used a ruler, sighted it lengthwise to get the "best" one for the setup.... (An aside - the complication is that the school exercise to to grind a MT3, I changed it to MT2 so it would fit my lathe at home - end result will be a centre drill holder..) So, booked the cylindrical grinder, got the tool set for it, the instructor showed me how to set it, using the aforementioned MT2 taper I had turned. Took a while, but eventually, using a finger gauge, measuring the grinding side (important that, as I soon realised) set it up to AFAIK bloody very close to PERFECT. Ground the thing, it was out by ?? degrees. Blast, Oh Dear, - and other appropriate words. OK, obviously my lathe turned taper was out. Tried to set up the grinder with the MT2 adapter I had used earlier. Had to move the tailstock on the grinder as it was longer than my work piece. Set it up, ignoring the bumps and variations on a worn adapter. Feeling pretty good about how smart I was , reset the tailstock to the workpiece. Immediately realised I had lost registration by moving the tailpiece. I then ran out of time, will do night class next week to sort it out. So, good people - how do I set it up to do an MT2 taper? - there is a degree scale at the end of the grinder bed (where the adjuster is) but its not accurate enuff to set by, and besides, its an old grinder so its probably out. By trigonometry - get the degree taper, construct a triangle, work out offset by this - mm, yes - but how to transfer it to the end of the bed. Besides it would need very accurate marking out and measuring, and as there is no gauge on the horizontal travel of the bed.... There is a dial gauge attached to the adjuster end, but stuffed if I know how to use it for this setup. Arrrgh! - help!!! Andrew VK3BFA. |
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