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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Compressor motor on single phase....
Awl --
With single phase, what are the pro's/cons with having a 3 ph compressor motor with starting caps, vs swapping it out for a single phase motor? The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of a single phase motor, with likely a modified mounting. I would like to put the starting caps/running caps on relays, that switch in/out, as well. -- DT |
#2
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Compressor motor on single phase....
DrollTroll wrote:
Awl -- With single phase, what are the pro's/cons with having a 3 ph compressor motor with starting caps, vs swapping it out for a single phase motor? The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of a single phase motor, with likely a modified mounting. I would like to put the starting caps/running caps on relays, that switch in/out, as well. How big is it, and have you considered a VFD running your 3 phase motor off of single phase power? I'm running a 15hp 3 phase motor on my compressor. Admittedly, I need a 100 amp line to do it though. |
#3
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Compressor motor on single phase....
"Todd Rich" wrote in message ... DrollTroll wrote: Awl -- With single phase, what are the pro's/cons with having a 3 ph compressor motor with starting caps, vs swapping it out for a single phase motor? The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of a single phase motor, with likely a modified mounting. I would like to put the starting caps/running caps on relays, that switch in/out, as well. How big is it, and have you considered a VFD running your 3 phase motor off of single phase power? No, I hadn't. But it is an idea. About 5 hp. Certainly caps will be cheaper, but wiring relays, start/run is going to be a pain as well. Plus, I will have to de-rate the motor, and possibly put a smaller pulley on it. Keep in mind that this is a scenario where the motor is starting under near-full load, which might be some electrical wear/tear on a VFD. At least I *think* it is starting under full load (tank pressure). Is there a way to set up an air compressor so that the motor starts under no load? Only with a clutch, I would imagine, or "almost no-load", where some vent bypasses the compressor head to air, or sumpn, and then closes. So much drama.... -- DT I'm running a 15hp 3 phase motor on my compressor. Admittedly, I need a 100 amp line to do it though. |
#4
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Compressor motor on single phase....
On 2008-10-06, DrollTroll wrote:
Awl -- With single phase, what are the pro's/cons with having a 3 ph compressor motor with starting caps, vs swapping it out for a single phase motor? The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of a single phase motor, with likely a modified mounting. I would like to put the starting caps/running caps on relays, that switch in/out, as well. Most likely it will not develop enough power to start the pump at your restarting pressure. Mounting on compressors is usually very forgiving and you can mount any motor on a tupical belt driven compressor. At most you need to drill a few holes. -- Due to extreme spam originating from Google Groups, and their inattention to spammers, I and many others block all articles originating from Google Groups. If you want your postings to be seen by more readers you will need to find a different means of posting on Usenet. http://improve-usenet.org/ |
#5
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Compressor motor on single phase....
On Mon, 6 Oct 2008 11:43:28 -0400, "DrollTroll"
wrote: "Todd Rich" wrote in message ... DrollTroll wrote: Awl -- With single phase, what are the pro's/cons with having a 3 ph compressor motor with starting caps, vs swapping it out for a single phase motor? The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of a single phase motor, with likely a modified mounting. I would like to put the starting caps/running caps on relays, that switch in/out, as well. How big is it, and have you considered a VFD running your 3 phase motor off of single phase power? No, I hadn't. But it is an idea. About 5 hp. Certainly caps will be cheaper, but wiring relays, start/run is going to be a pain as well. Plus, I will have to de-rate the motor, and possibly put a smaller pulley on it. Keep in mind that this is a scenario where the motor is starting under near-full load, which might be some electrical wear/tear on a VFD. At least I *think* it is starting under full load (tank pressure). Is there a way to set up an air compressor so that the motor starts under no load? Only with a clutch, I would imagine, or "almost no-load", where some vent bypasses the compressor head to air, or sumpn, and then closes. So much drama.... Many (if not most) compressors do not start under full load. There is an "unloader" in either the pump output or in the controller. |
#6
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Compressor motor on single phase....
On Oct 6, 5:57 pm, Don Foreman wrote:
On Mon, 6 Oct 2008 11:43:28 -0400, "DrollTroll" wrote: "Todd Rich" wrote in message ... DrollTroll wrote: Awl -- With single phase, what are the pro's/cons with having a 3 ph compressor motor with starting caps, vs swapping it out for a single phase motor? The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of a single phase motor, with likely a modified mounting. I would like to put the starting caps/running caps on relays, that switch in/out, as well. How big is it, and have you considered a VFD running your 3 phase motor off of single phase power? No, I hadn't. But it is an idea. About 5 hp. Certainly caps will be cheaper, but wiring relays, start/run is going to be a pain as well. Plus, I will have to de-rate the motor, and possibly put a smaller pulley on it. Keep in mind that this is a scenario where the motor is starting under near-full load, which might be some electrical wear/tear on a VFD. At least I *think* it is starting under full load (tank pressure). Is there a way to set up an air compressor so that the motor starts under no load? Only with a clutch, I would imagine, or "almost no-load", where some vent bypasses the compressor head to air, or sumpn, and then closes. So much drama.... Many (if not most) compressors do not start under full load. There is an "unloader" in either the pump output or in the controller. Methinks that an 'unloading check valve' is a standard commercial item, useful for smaller compressors. This valve is placed between the compressor and air receiver. After compressor shut-off this valve bleeds off the pressure between it and the compressor, allowing the compressor to start against atmospheric, instead of tank, pressure. Wolfgang |
#7
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Compressor motor on single phase....
wrote in message
... Methinks that an 'unloading check valve' is a standard commercial item, useful for smaller compressors. This valve is placed between the compressor and air receiver. After compressor shut-off this valve bleeds off the pressure between it and the compressor, allowing the compressor to start against atmospheric, instead of tank, pressure. Wolfgang Also with many VFD's it is simple enough to program an output relay to control a solenoid dump valve that closes when the motor reaches speed. Greg |
#8
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Compressor motor on single phase....
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#9
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Compressor motor on single phase....
wrote in message ... On Oct 6, 5:57 pm, Don Foreman wrote: On Mon, 6 Oct 2008 11:43:28 -0400, "DrollTroll" wrote: "Todd Rich" wrote in message ... DrollTroll wrote: Awl -- With single phase, what are the pro's/cons with having a 3 ph compressor motor with starting caps, vs swapping it out for a single phase motor? The tradeoff I see is a wiring pita vs. the grunt/mechanical pita and $$ of a single phase motor, with likely a modified mounting. I would like to put the starting caps/running caps on relays, that switch in/out, as well. How big is it, and have you considered a VFD running your 3 phase motor off of single phase power? No, I hadn't. But it is an idea. About 5 hp. Certainly caps will be cheaper, but wiring relays, start/run is going to be a pain as well. Plus, I will have to de-rate the motor, and possibly put a smaller pulley on it. Keep in mind that this is a scenario where the motor is starting under near-full load, which might be some electrical wear/tear on a VFD. At least I *think* it is starting under full load (tank pressure). Is there a way to set up an air compressor so that the motor starts under no load? Only with a clutch, I would imagine, or "almost no-load", where some vent bypasses the compressor head to air, or sumpn, and then closes. So much drama.... Many (if not most) compressors do not start under full load. There is an "unloader" in either the pump output or in the controller. Methinks that an 'unloading check valve' is a standard commercial item, useful for smaller compressors. This valve is placed between the compressor and air receiver. After compressor shut-off this valve bleeds off the pressure between it and the compressor, allowing the compressor to start against atmospheric, instead of tank, pressure. Is the loud air exhaust noise when the compressor shuts off this "unloading" valve at work? -- DT Wolfgang |
#10
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Compressor motor on single phase....
On Tue, 7 Oct 2008 01:28:51 -0400, "DrollTroll" wrote:
wrote in message ... On Oct 6, 5:57 pm, Don Foreman wrote: On Mon, 6 Oct 2008 11:43:28 -0400, "DrollTroll" wrote: No, I hadn't. But it is an idea. About 5 hp. Certainly caps will be cheaper, but wiring relays, start/run is going to be a pain as well. Plus, I will have to de-rate the motor, and possibly put a smaller pulley on it. Keep in mind that this is a scenario where the motor is starting under near-full load, which might be some electrical wear/tear on a VFD. At least I *think* it is starting under full load (tank pressure). Is there a way to set up an air compressor so that the motor starts under no load? Only with a clutch, I would imagine, or "almost no-load", where some vent bypasses the compressor head to air, or sumpn, and then closes. So much drama.... Many (if not most) compressors do not start under full load. There is an "unloader" in either the pump output or in the controller. Methinks that an 'unloading check valve' is a standard commercial item, useful for smaller compressors. This valve is placed between the compressor and air receiver. After compressor shut-off this valve bleeds off the pressure between it and the compressor, allowing the compressor to start against atmospheric, instead of tank, pressure. Is the loud air exhaust noise when the compressor shuts off this "unloading" valve at work? Yes, that hiss is the unloader, it's usually built into the pressure switch and has an 1/8" tubing to the output check valve right at the tank. The check valve keeps the air from coming back from the receiver, and the unloader valve relieves the pressure in the output tubing between the compressor and the check valve when the pressure switch cuts the motor. The length of the output tubing gives a time delay before the compressor starts working against the main receiver pressure - and the delay can be lengthened with longer output tubing or a small accumulator chamber made from large pipe. Or if your VFD has auxiliary contacts, you can put a solenoid valve that vents the output tubing until the motor is up to speed. -- Bruce -- |
#11
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Compressor motor on single phase....
"Bruce L. Bergman" wrote in message ... On Tue, 7 Oct 2008 01:28:51 -0400, "DrollTroll" wrote: wrote in message ... On Oct 6, 5:57 pm, Don Foreman wrote: On Mon, 6 Oct 2008 11:43:28 -0400, "DrollTroll" wrote: No, I hadn't. But it is an idea. About 5 hp. Certainly caps will be cheaper, but wiring relays, start/run is going to be a pain as well. Plus, I will have to de-rate the motor, and possibly put a smaller pulley on it. Keep in mind that this is a scenario where the motor is starting under near-full load, which might be some electrical wear/tear on a VFD. At least I *think* it is starting under full load (tank pressure). Is there a way to set up an air compressor so that the motor starts under no load? Only with a clutch, I would imagine, or "almost no-load", where some vent bypasses the compressor head to air, or sumpn, and then closes. So much drama.... Many (if not most) compressors do not start under full load. There is an "unloader" in either the pump output or in the controller. Methinks that an 'unloading check valve' is a standard commercial item, useful for smaller compressors. This valve is placed between the compressor and air receiver. After compressor shut-off this valve bleeds off the pressure between it and the compressor, allowing the compressor to start against atmospheric, instead of tank, pressure. Is the loud air exhaust noise when the compressor shuts off this "unloading" valve at work? Yes, that hiss is the unloader, it's usually built into the pressure switch and has an 1/8" tubing to the output check valve right at the tank. The check valve keeps the air from coming back from the receiver, and the unloader valve relieves the pressure in the output tubing between the compressor and the check valve when the pressure switch cuts the motor. The length of the output tubing gives a time delay before the compressor starts working against the main receiver pressure - and the delay can be lengthened with longer output tubing or a small accumulator chamber made from large pipe. Or if your VFD has auxiliary contacts, you can put a solenoid valve that vents the output tubing until the motor is up to speed. That is all very ingenious! Quite motor-friendly, as well. A baffle sounds like a good idea, a good safety hedge for the motor. -- DT -- Bruce -- |
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