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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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![]() "Jim Wilkins" wrote in message ... The candlestick was made in India, I am not sure how. Probably cast. On close inspection I suspect you are right. The lathe doesn't drive the work, it only supports it between centers. You could turn the work directly with the motor and belt from an old sewing machine, or a rubber caster wheel chucked in a hand drill. Be creative, think of things as what they could do rather than what they were meant for. I do. Some "thoughts" would make your hair stand on end...:-) I tried to determine the centre of the end to drill a concentric hole but found it almost impossible. In the end when hooked up to the live centre (which is loose on the drill press table) the live centre was running around in a small circle whatever I did. Fix that. A large pointed setscrew held by nuts and washers might work. If you make the head slide down as I suggested you can drill another small hole in the base plate near the large one. You can align them with a piece of wire in the chuck, bicycle spokes work well. Turn it slowly by hand and try to make the circle the point describes small by bending the wire. Move the head until that small circle is centered on your center point. You can check it with a ruler. I have re-read this about six times and I am not altogether sure that I understood: I have no difficulty aligning the centre point of the live centre with the centre of the spindle. However, when I chuck the gnomon and put the opposite end on the live centre (using the supposedly centre hole I drilled), the gnomon, being slightly out of alignment, moves the live centre around. Now I understand (I hope!) that on a lathe the live centre on the taistock is lined up with the centre of the chuck on the head stock and the hole will be drilled in the centre by default. Not having a lathe the best way I found to drill centres in a round stock is to make a paper tube around it and use a tight fitting transfer punch to mark the centre. This works fine if the stock is cylindrical, not on a candle stick stem which is not. Make a pair of upright Vee supports out of thin material. Rest the candlestick on them at places you consider circular. Turn it while holding a supported pencil against the end. The pencil will mark a small circle around the rotational axis. How well did you learn Euclidean geometry? It has methods for finding the center of a circle or any other shape. One simple way is to guess at the center, put one point of a compass there and see how far off it is when you rotate it. Find where the compass is out furthest and correct half the error by moving the center point, then readjust the other point to the circle and recheck. For me this centers within about 0.010". The euclid works if the cross-section is truly circular. In the case of this piece it is not. Furthermore, the smaller the diameter (in ,my case about 1/4") the more difficult the method, even if the cross-section is truly circular. I have used this: http://www.leevalley.com/wood/page.a...65&cat=1,42936 (the centre-finding head) but the transfer punch/paper roll method beats it every time particularly for small parts. There is this: http://www.victornet.com/cgi-bin/vic...uares% 3A1242 but I have never used it and wonder if it improves accuracy over the other one. The other issue with very small parts is to actually hit the right spot with a centre punch: I have been using a lamp with a magnifying lens and even that is not particularly great. I am thinking of getting this: http://www.leevalley.com/wood/page.a...=1,42936,50298 Maybe with a centre drill you do not need to punch? Am I right in that? I found a thread on this group from 2004 which provided several options of which the only one viable in my situation would have been to use a 3-jaw chuck to center under the drill press spindle and then substitute the centre drill. And I am indeed looking for a cheap 3-jaw chuck. Are there any other suggestions ("Buy a lathe!" does not count)? The other thing that puzzles me (and please note that the nearest I have been to a lathe is in the movies and picutres in books) is how do you start turning something that is irregular in shape? Or even how do you turn a round piece out of a square stock? Does it not do horrible things to the cutting tool when it contacts only at the corners? Or is there a trick to get the shape roughly round first somehow? I want to change the shape of the brass cup but the initial attempt was somewhat discouraging. Brass is a little tricky but it has been turned into exquisite shapes like watch gears with hand-held tools for centuries. Heron of Alexandria's ancient Greek gadget book used (brass?) sheet metal and turned shafts as if they were common hardware items back then. His book described a steam engine and also a vessel with a secret compartment that appears to turn water into wine. If you keep the tool's support close to the stock you avoid those horrible things, otherwise the lathe may practice knife-throwing. I've only done a little free-hand turning of aluminum and can't give you much detailed help. Trying to work metal without machine tools is like going everywhere on foot. I was basically using files supported by a wooden block as close as possible to the piece. I am not brave enough yet to try a proper cutting tool. I gotta get more space on Flickr - it is so much easier to show pictures. Anyway, thanks for the advice. -- Michael Koblic, Campbell River, BC |
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