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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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Induction Furnace Question
It has an open evap type cooling tower so possibly that is the reason. If it
was a closed system with a heat exchanger it might be OK, just guessing. BTW I am in the US, central Calif Coast. Alan "Carl Ijames" wrote in message ... Boy, I'd love to hear their explanation for why auto antifreeze is no good but ethylene glycol is ok. The antifreeze has a lubricant for the water pump and an anticorrosion package but all that together is less than 1%, it's all compatible with copper tubing, steel, and cast iron, and the electrical conductivity is pretty low to avoid problems with dis-similar metals in the engine and radiator. I just thought the propylene glycol based antifreeze would be better here since it's nontoxic. I'm too lazy to look up the flash point but I don't think the glycols burn much unless there's another source of fuel to keep them going; even water hitting molten steel is going to be violent enough that I personally don't think the glycol would be worse, but I've never done the test ... :-). -- Regards, Carl Ijames carl.ijames at verizon.net "Alan Black" wrote in message m... I asked the Inductotherm people about that, they say don't use automotive type antifreeze, but you can add ethylene glycol to the water in very cold areas. Alan Black "Carl Ijames" wrote in message ... How about circulating propylene glycol instead of water, inside a copper tubing load coil? Nontoxic, basically nonconducting in case of a leak, and pretty cheap (Sierra antifreeze is about $7/gallon here in the US). It's a little viscous until it warms up, and doesn't have the heat capacity of water, but should be safer for you. -- Regards, Carl Ijames carl.ijames at verizon.net |
#42
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Induction Furnace Question
Conductivity due to the other additives.
Normally deionized water with 50% glycol and other corrosion inhibitors on high power units. Prevents arcing, corrosion and buildup problems. 100% glycol is no good and performs worse. 50% ideal. "Carl Ijames" wrote in message ... Boy, I'd love to hear their explanation for why auto antifreeze is no good but ethylene glycol is ok. The antifreeze has a lubricant for the water pump and an anticorrosion package but all that together is less than 1%, it's all compatible with copper tubing, steel, and cast iron, and the electrical conductivity is pretty low to avoid problems with dis-similar metals in the engine and radiator. I just thought the propylene glycol based antifreeze would be better here since it's nontoxic. I'm too lazy to look up the flash point but I don't think the glycols burn much unless there's another source of fuel to keep them going; even water hitting molten steel is going to be violent enough that I personally don't think the glycol would be worse, but I've never done the test ... :-). -- Regards, Carl Ijames carl.ijames at verizon.net "Alan Black" wrote in message m... I asked the Inductotherm people about that, they say don't use automotive type antifreeze, but you can add ethylene glycol to the water in very cold areas. Alan Black "Carl Ijames" wrote in message ... How about circulating propylene glycol instead of water, inside a copper tubing load coil? Nontoxic, basically nonconducting in case of a leak, and pretty cheap (Sierra antifreeze is about $7/gallon here in the US). It's a little viscous until it warms up, and doesn't have the heat capacity of water, but should be safer for you. -- Regards, Carl Ijames carl.ijames at verizon.net |
#43
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Induction Furnace Question
Hi Steve,
I noticed we fizzled out on the cooling fluid issue and you never had a chance to talk about how many watts and what frequency your proposed unit would operate at. I for one would certainly be interested in purchasing a kit. Alan |
#44
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Induction Furnace Question
sme wrote:
... supplying this kit at a price we would all be willing to part with for such a device. ... Steve, you might want to consider offering a kit that protects your intellectual property, but minimizes the cost for the hobbiest who can do fabrication. I'm thinking of a kit that would include a finished PCB and plans to build the hardware. The PCB is the part with the highest value-added and producing just it would minimize the production facilities that you would need. My $.02, Bob |
#45
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Induction Furnace Question
Some notes on the cooling side of the discussion...
All hoses must be Non-Conductive. At the Forge shop we use Goodyear and/or Thermold (Goodyear is far superior) in sizes from 3/8" to 1 1/2" on the work coils and up to 6" in the piping system. Hoses which jumper from Hot to Return bus work have the minimum hose length for voltage distapation as follows: 25 volts per inch (1000 volt output systems = 40" min. hoses, and to be safe 30' hosing on the 4160 vac Input Xfrm'S) Maximum of 50% **Tech** Glycol mixture in the AIH P/S's and 30% in the Ajax All of our power supplys (American Induction Heating and Ajax) spec. a minimum of 30 lbs. differential. As an aside, we run 5 forge production lines, 1) 1800KW 540 Hz. AIH, 1) 2000KW 540 Hz. Master/Slave AIH , 1) 1000KW 540 Hz. & 2) 4000KW 100/220 Hz. Ajax |
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