I need to build a "small production" grade machine to cut 1/16 (d) X 1/32
(w)
slots in a small 1/2 X 1/2 round standoff. Round aluminum 1/2 D x 1/2 tall
with
1/4-20 tapped through. The slots dissect the end (bottom or top of the
cylinder)
dead center in the middle. This is used as a directional indicator. Imagine
the
round end with thin line dissecting the center to show rotation.

We have been using a small band saw modified with a jig to accept the
cylinder end threaded on a short rod. This is a rather slow process as each
standoff must be screwed on the rod prior to cutting the slot then
unscrewed.
I envision a small "table saw" style machine that simply has a channel
slightly larger that the standoff, say .312 and a small saw blade that
protrudes 1/16 above the table. An operator simply slides the standoff along
the channel and a slot is cut. I only have to make 5-6K of these a year and
so it is a real low production run.

Any ideas floating around out there?? I need to think the Operator safety
through but don't need to automate it unless it is really a no brain'er add
on.
Your comments are always appreciated.


Pedroman