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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Posted to rec.crafts.metalworking,sci.electronics.design
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Ignoramus27088 wrote:
Got myself some capacitors for $10 apiece. http://cgi.ebay.com/ws/eBayISAPI.dll...tem=7603382621 The specs are 22 kV, 1 uF, discharge capacitor. See http://igor.chudov.com/tmp/cap.jpg The seller was wrong in describing them as 22 VOLT capacitors. They are 22 KILO volt capacitors. (the seller is Fermilab). They are similar to this one: http://cgi.ebay.com/ws/eBayISAPI.dll...tem=7598631638 but have twice more capacitance. Anyway, here is my question. I have a 9 kV DC power supply. (a Franceformer). How can I safely test these caps before selling them. At 22 kV, they can store about as much energy as a .22 bullet, according to my calculations. It would be less at 9 kV, but still, obviously, very deadly. So. What is a safe way to charge them, verify that they hold the charge, and then DIScharge them at 9 kV. i Unmless you are going to test them to 80% of their maximum voltage rating or to their full working voltage, I wouldn't describe them as tested for resale. You'd be better off checking them at say 1KV and then selling them as untested but belived working with a (short) warrenty. I wouldn't even want to ship or store them without shorting straps accross each one. If you do decide to do the high voltage testing, a TV LOPT commonly operates at up to about 27KV but the tube has typically 1/100 of the capacitance. A TV EHT probe or meter is easily capable of measuring these voltages safely, though personally I'd want to set it up in a grounded clamp stand so I wasn't hand holding it. Discharging them safely is going to be a real problem. The obvious approach is a series chain on high voltage high power resistors in an insulating tube that is good to at least 30KV. Maybe a chain of bleeder resistors from microwave ovens? However I'd want specialist advice myself. Why not ask on sci.electronics.repair. Do you have a drum of suitably rated EHT cable? If not you cant really make ANY connections safely to them. -- Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED) ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk [at]=@, [dash]=- & [dot]=. *Warning* SPAM TRAP set in header, Use email address in sig. if you must. |
#2
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Posted to rec.crafts.metalworking,sci.electronics.design
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![]() "Ian Malcolm" wrote in message ... Discharging them safely is going to be a real problem. The obvious approach is a series chain on high voltage high power resistors in an insulating tube that is good to at least 30KV. Maybe a chain of bleeder resistors from microwave ovens? However I'd want specialist advice myself. Why not ask on sci.electronics.repair. Do you have a drum of suitably rated EHT cable? If not you cant really make ANY connections safely to them. It's really, really fun to drop them in a bucket of water while fully chargedG. Actually, it doesn't do much, but you get a nice crack and a cloud of steam each time. We did that at the Transitron lab because the engineering department was too cheap to spring for a high voltage bleeder array. Not that it would've cost much, but they didn't want to use up "valuable bench space". Now... dropping a wet paper towel across the terminals -- THAT's fun! LLoyd |
#3
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Posted to rec.crafts.metalworking,sci.electronics.design
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For some reason to do with silly things to do with science this reminded
me of the glass phenomenon called "prince rupert drop" http://en.wikipedia.org/wiki/Prince_Rupert's_Drop , if you see a glass blowing demo then ask about it maybe they will show you. If your brave then have one go of in your hand, numbs it for a minute or so but much like catching a baseball incorrectly. Lloyd E. Sponenburgh wrote: "Ian Malcolm" wrote in message ... Discharging them safely is going to be a real problem. The obvious approach is a series chain on high voltage high power resistors in an insulating tube that is good to at least 30KV. Maybe a chain of bleeder resistors from microwave ovens? However I'd want specialist advice myself. Why not ask on sci.electronics.repair. Do you have a drum of suitably rated EHT cable? If not you cant really make ANY connections safely to them. It's really, really fun to drop them in a bucket of water while fully chargedG. Actually, it doesn't do much, but you get a nice crack and a cloud of steam each time. We did that at the Transitron lab because the engineering department was too cheap to spring for a high voltage bleeder array. Not that it would've cost much, but they didn't want to use up "valuable bench space". Now... dropping a wet paper towel across the terminals -- THAT's fun! LLoyd |
#4
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Posted to rec.crafts.metalworking,sci.electronics.design
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Ignoramus27088 wrote:
After looking at HV resistors on ebay, I realized that I may have a couple in my junk pile (pieces from a radar test set). Will check tonight. There are probably 5 kV rated, but I could put 2 in series. i For the discharge resistor, leave your self some margin. If 5KV rated, put three identical ones in series if you are testing at 9 to 10 KV. What procedure are you proposing to non violently check the caps are actually discharged? Personally I'd want to know they were fully discharged (well past 99%) before handling them. Also does your plan include checking the HV probe after use before relying on it to indicate they are safe? Insulation can be a problem, beware of surface leakage, all surfaces need to be extremely clean and absolutely dry. I've used glass up to about 35KV with a grounded guard ring (in case there is a flaw I haven't spotted) with no trouble so if you have a large enough quartz glass tube that should be suitable to hold the resistors. Some uncolored plastics are also suitable for high voltage work. There is no way you'd get me using wood unless it was freshly kiln dried then vacuum impregnated with paraffin wax. Corona discharge can also be a real problem. It shouldn't be TOO bad at 10KV but you still want to be really carefull to get nice smooth connections with no sharp edges or points. High voltage har a really annoying way of finding the slightest weakness or pinhole in any insulation and many TVs have had a fine fireworks display from the side of the LOPT on my bench. Its a bit inconvenient if one is just trying to get the TV powered up successfully to decide if its condition is good enough to justify LOPT replacement but with your setup it's potentially lethal. Its also important to confirm the integrity of the grounding wires in your test circuit. I left off the ground lead to the aquadag on a large screen TV by mistake ONCE, (in 12 years) now I'm rather cautious. You goof up your grouding, yoy'd better allready have got a good deal on a pine box . . . Wild wacky and way out there idea!! Does anyone have any idea if a suitable length of carbon core vehicle ignition cable would make a satisfactory bleeder resistor? Iggy would be dumping 100 joules into it, its got distributed resistance and sufficient insulation so the main worry is can a maneagable length take the peak power? -- Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED) ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk [at]=@, [dash]=- & [dot]=. *Warning* SPAM TRAP set in header, Use email address in sig. if you must. |
#5
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Posted to rec.crafts.metalworking,sci.electronics.design
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Ian Malcolm wrote:
Wild wacky and way out there idea!! Does anyone have any idea if a suitable length of carbon core vehicle ignition cable would make a satisfactory bleeder resistor? Iggy would be dumping 100 joules into it, its got distributed resistance and sufficient insulation so the main worry is can a maneagable length take the peak power? AARGH 1/2*CV^2 so 50 joules for 10KV (up too late!). Hmm, carbon core cable is even more appealing to me. -- Ian Malcolm. London, ENGLAND. (NEWSGROUP REPLY PREFERRED) ianm[at]the[dash]malcolms[dot]freeserve[dot]co[dot]uk [at]=@, [dash]=- & [dot]=. *Warning* SPAM TRAP set in header, Use email address in sig. if you must. |
#6
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Posted to rec.crafts.metalworking,sci.electronics.design
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Ignoramus27088 wrote:
Ian, would you or anyone have any idea if what I have is HV resistors? They are blue, about 3 inches long, and are marked VICTOREEN MOX-3 12 MEG. Yup, that's the cream of the crop! I can't give you ratings off the top of my head, but a few of them in series should definitely handle 10 KV. Jon |
#7
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Posted to rec.crafts.metalworking,sci.electronics.design
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On Thu, 30 Mar 2006 21:36:18 -0600, Jon Elson wrote:
Ignoramus27088 wrote: Ian, would you or anyone have any idea if what I have is HV resistors? They are blue, about 3 inches long, and are marked VICTOREEN MOX-3 12 MEG. Yup, that's the cream of the crop! I can't give you ratings off the top of my head, but a few of them in series should definitely handle 10 KV. Cool. They came from a radar test set. It actually had a 5kV DC power supply (xfmr plus bridge rectifier), but, alas, I sold the rectifier. ![]() i |
#8
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Posted to rec.crafts.metalworking,sci.electronics.design
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On Fri, 31 Mar 2006 02:49:16 GMT, Ignoramus27088
Gave us: Ian, would you or anyone have any idea if what I have is HV resistors? They are blue, about 3 inches long, and are marked VICTOREEN MOX-3 12 MEG. Those are HV resistors. At least I'd say it is quite likely. Probably 15kV or higher rating. They are Metal Oxide, likely 3 Watt units. Without actually hunting up the data sheet from victoreen, it is no more than an educated guess, however. |
#9
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Posted to rec.crafts.metalworking,sci.electronics.design
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In article ,
Ignoramus27088 wrote: Ian, would you or anyone have any idea if what I have is HV resistors? They are blue, about 3 inches long, and are marked VICTOREEN MOX-3 12 MEG. You need to get a collection of EEM catalogs. Back in the 1993 edition, the Victoreen pages in the Resistor section says that it's most likely a MAXI-MOX rated at 22.5 kV. Rated at 4.5 watts if it's a MOX-3-13, epoxy coated or 7.5 watts for a MOX-3-12 silicone coated. Mark Zenier Googleproofaddress(account:mzenier provider:eskimo domain:com) |
#10
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Posted to rec.crafts.metalworking,sci.electronics.design
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On Fri, 31 Mar 2006 22:09:18 GMT, Mark Zenier wrote:
In article , Ignoramus27088 wrote: Ian, would you or anyone have any idea if what I have is HV resistors? They are blue, about 3 inches long, and are marked VICTOREEN MOX-3 12 MEG. You need to get a collection of EEM catalogs. Back in the 1993 edition, the Victoreen pages in the Resistor section says that it's most likely a MAXI-MOX rated at 22.5 kV. Rated at 4.5 watts if it's a MOX-3-13, epoxy coated or 7.5 watts for a MOX-3-12 silicone coated. Mark, thank you VERY much for looking it up. i |
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