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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Hi all,
This group often sees questions about ratings (can my 2 hp electric motor develop 3 hp? can I draw 150 A from my 100 A supply? etc.) so I'd like to ask a rating question. I think this one might spark some debate. If you buy a good electric motor, the power rating is a continuous one (or it says otherwise). Same with most pieces of industrial equipment. But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? I was always under the impression that it was an intermittent rating, though quite where I got that idea I can't remember. I'm not asking if the engine will wear out quickly developing its maximum power rating continuously - I'm sure it will - I'm just wondering if it will overheat? Any thoughts? Just a matter of curiousity... Best wishes, Chris |
#2
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"Christopher Tidy" wrote in message
... Hi all, This group often sees questions about ratings (can my 2 hp electric motor develop 3 hp? can I draw 150 A from my 100 A supply? etc.) so I'd like to ask a rating question. I think this one might spark some debate. If you buy a good electric motor, the power rating is a continuous one (or it says otherwise). Same with most pieces of industrial equipment. But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? I was always under the impression that it was an intermittent rating, though quite where I got that idea I can't remember. I'm not asking if the engine will wear out quickly developing its maximum power rating continuously - I'm sure it will - I'm just wondering if it will overheat? Any thoughts? Just a matter of curiousity... Best wishes, Chris HP is not directly measured in either case. It is based on an equation using the torque and RPM. In a normal auto engine the torque and HP both have a peak number. That is the number most often quoted. If the cooling system is properly designed for the engine it will not overheat BUT it will run warmer than it normally would. However most AUTO engines built cannot handle running at the max numbers for long because they are made so light to save fuel. ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#3
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In article ,
"Steve W." wrote: HP is not directly measured in either case. It is based on an equation using the torque and RPM. In a normal auto engine the torque and HP both have a peak number. That is the number most often quoted. If the cooling system is properly designed for the engine it will not overheat BUT it will run warmer than it normally would. However most AUTO engines built cannot handle running at the max numbers for long because they are made so light to save fuel. The rule of thumb we used for sizing brakes for overhead crane motors was: 5250 X RPM / HP = torque Should be able to get the HP as the unknown with a little algebra. ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#4
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![]() "John Husvar" wrote in message ... In article , "Steve W." wrote: HP is not directly measured in either case. It is based on an equation using the torque and RPM. In a normal auto engine the torque and HP both have a peak number. That is the number most often quoted. If the cooling system is properly designed for the engine it will not overheat BUT it will run warmer than it normally would. However most AUTO engines built cannot handle running at the max numbers for long because they are made so light to save fuel. The rule of thumb we used for sizing brakes for overhead crane motors was: 5250 X RPM / HP = torque Should be able to get the HP as the unknown with a little algebra. Hi John The equation in your post has been published with a significant error. I am sure it is a "typo". HP equals Torque times RPM. Yeah, the automotive design guys *do* measure the HP of the engines they develop. It is kinda interesting that at about 5,250 RPM the Torque *and* the HP are the same number when measured with the commonly used USA dimensions. So, an engine producing 200 HP at 5,250 RPM will be producing 200 ft lbs of Torque. Jerry |
#5
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"Jerry Martes" wrote in message
news:GffSf.12418$%e1.4667@trnddc05... "John Husvar" wrote in message ... In article , "Steve W." wrote: HP is not directly measured in either case. It is based on an equation using the torque and RPM. In a normal auto engine the torque and HP both have a peak number. That is the number most often quoted. If the cooling system is properly designed for the engine it will not overheat BUT it will run warmer than it normally would. However most AUTO engines built cannot handle running at the max numbers for long because they are made so light to save fuel. The rule of thumb we used for sizing brakes for overhead crane motors was: 5250 X RPM / HP = torque Should be able to get the HP as the unknown with a little algebra. Hi John The equation in your post has been published with a significant error. I am sure it is a "typo". HP equals Torque times RPM. Yeah, the automotive design guys *do* measure the HP of the engines they develop. It is kinda interesting that at about 5,250 RPM the Torque *and* the HP are the same number when measured with the commonly used USA dimensions. So, an engine producing 200 HP at 5,250 RPM will be producing 200 ft lbs of Torque. Jerry HP = Torque (lbft) X RPM / 5252 ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#6
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The fundamental formula for horsepower sez:
HP = [ (WRN x 2 pi) / 33000 ] Visualize a rope on a windlass arrangement wound around a shaft of radius "R"; the rope is supporting a load of "W", and the shaft is turned at a number of revolutions, "RPM" Whe R = Radius or length of a lever arm about the center of a shaft, in feet W = force, weight, in pounds N = Number of revolutions, RPM Supposedly, this is the original formula, traceable to James Watt. Simplifying the formula by dividing out the 2 pi term yields: HP = [ WRN / 5252 ] WR is torque, thus the familiar form becomes: HP = [ (Torque x RPM) / 5252 ] or Torque = [ (HP x 5252) / RPM ] Bob Swinney |
#7
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![]() "Christopher Tidy" wrote in message ... Hi all, This group often sees questions about ratings (can my 2 hp electric motor develop 3 hp? can I draw 150 A from my 100 A supply? etc.) so I'd like to ask a rating question. I think this one might spark some debate. If you buy a good electric motor, the power rating is a continuous one (or it says otherwise). Same with most pieces of industrial equipment. But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? I was always under the impression that it was an intermittent rating, though quite where I got that idea I can't remember. I'm not asking if the engine will wear out quickly developing its maximum power rating continuously - I'm sure it will - I'm just wondering if it will overheat? Any thoughts? Just a matter of curiousity... Best wishes, Chris I would think that hooking it up to a Nextel Cup radiator would keep it from overheating. Then again, racing engines have things like sodium filled valve stems and such to manage the localized heat around the combustion chamber so maybe not. Steve. |
#8
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Back in the muschle car days, they would do everything they could to
come up with a max Hp rating to advertise. IIRC, one major mfr took all the accessories off the engine (water pumps, generator, etc. and even used a vacuum system to extract waste gases to get a MAX number to put in the ads. I remember hearing that a mfr of industrial equipment ordered 60 hp engines from both Caterpillar and from Ford to test for some continuous duty application. The ford engine failed miserably when asked to deliver 60 hp continuosly, even though it was rated for it. I have a Ford engine in my backhoe. It has 3 different HP ratings, all the way from 62 HP down to 42 HP depending on whether its pumping its own water, etc., I consider it a 42 HP engine and it behaves that way. Pete Stanaitis ------------------------- Christopher Tidy wrote: Hi all, This group often sees questions about ratings (can my 2 hp electric motor develop 3 hp? can I draw 150 A from my 100 A supply? etc.) so I'd like to ask a rating question. I think this one might spark some debate. If you buy a good electric motor, the power rating is a continuous one (or it says otherwise). Same with most pieces of industrial equipment. But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? I was always under the impression that it was an intermittent rating, though quite where I got that idea I can't remember. I'm not asking if the engine will wear out quickly developing its maximum power rating continuously - I'm sure it will - I'm just wondering if it will overheat? Any thoughts? Just a matter of curiousity... Best wishes, Chris |
#9
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![]() spaco wrote: Back in the muschle car days, they would do everything they could to come up with a max Hp rating to advertise. IIRC, one major mfr took all the accessories off the engine (water pumps, generator, etc. and even used a vacuum system to extract waste gases to get a MAX number to put in the ads. They ALL do this! Latest procedure is to run the camshaft with a big induction motor on a flux vector drive, so it is in sync with the crank, but not drawing any power from the crankshaft. This runs the oil pump off external power, too, on most engines. Jon |
#10
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Jon Elson wrote:
spaco wrote: Back in the muschle car days, they would do everything they could to come up with a max Hp rating to advertise. IIRC, one major mfr took all the accessories off the engine (water pumps, generator, etc. and even used a vacuum system to extract waste gases to get a MAX number to put in the ads. They ALL do this! Latest procedure is to run the camshaft with a big induction motor on a flux vector drive, so it is in sync with the crank, but not drawing any power from the crankshaft. This runs the oil pump off external power, too, on most engines. Uh huh. The SAE standards were revised to eliminate such practices something like 20 years ago. -- --John to email, dial "usenet" and validate (was jclarke at eye bee em dot net) |
#11
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"J. Clarke" wrote:
Jon Elson wrote: spaco wrote: Back in the muschle car days, they would do everything they could to come up with a max Hp rating to advertise. IIRC, one major mfr took all the accessories off the engine (water pumps, generator, etc. and even used a vacuum system to extract waste gases to get a MAX number to put in the ads. They ALL do this! Latest procedure is to run the camshaft with a big induction motor on a flux vector drive, so it is in sync with the crank, but not drawing any power from the crankshaft. This runs the oil pump off external power, too, on most engines. Uh huh. The SAE standards were revised to eliminate such practices something like 20 years ago. -- --John to email, dial "usenet" and validate (was jclarke at eye bee em dot net) They also raise the temperature from 60 degrees to 77 degrees to which you correct HP and torque. At the same time dropping Barometric Pressure from 29.92 to 29.23. In other words lower HP ratings from the same engine. Old SAE J816 new SAE J1349. Stan Stan |
#12
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On Thu, 16 Mar 2006 12:17:57 -0600, spaco
wrote: Back in the muschle car days, they would do everything they could to come up with a max Hp rating to advertise. IIRC, one major mfr took all the accessories off the engine This is standard practice in the USA. SAE ratings exclude auxilliary drives, Euro ratings include them. Just one reason why '70s US cars had huge engines with gazillion horsepower ratings, but European cars were often faster in reality. Corners were the other reason. |
#13
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On Thu, 16 Mar 2006 03:13:05 +0000 (UTC), Christopher Tidy
wrote: But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? Continuous, but at a constant rpm which is unrealistic for anything except motorway cruising. It's done by measuring on a dyno, either an engine dyno or a rolling road. It's usually quoted at some ridiculous rpm limit too, fairly close to the redline. Long stroke engines with small valves will have failry flat curves (i.e. torque is approximately constant with speed), highly tuned engines (motorbikes) have "peaky" torque curves, so max power only happens when you rev hard. |
#14
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On Fri, 17 Mar 2006 23:31:11 +0000, Andy Dingley
wrote: On Thu, 16 Mar 2006 03:13:05 +0000 (UTC), Christopher Tidy wrote: But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? Continuous, but at a constant rpm which is unrealistic for anything except motorway cruising. It's done by measuring on a dyno, either an engine dyno or a rolling road. It's usually quoted at some ridiculous rpm limit too, fairly close to the redline. Long stroke engines with small valves will have failry flat curves (i.e. torque is approximately constant with speed), highly tuned engines (motorbikes) have "peaky" torque curves, so max power only happens when you rev hard. But most cars are driven with insufficient use of the gearbox. Whereas on a bike the gearbox is a natural extension of the driving style. So the engine types work for their intended uses. Mark Rand RTFM |
#15
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On Sat, 18 Mar 2006 01:32:13 +0000, with neither quill nor qualm, Mark
Rand quickly quoth: But most cars are driven with insufficient use of the gearbox. Whereas on a bike the gearbox is a natural extension of the driving style. So the engine types work for their intended uses. Y'mean like Grandpappy, who's already in 4th gear by 25 kph? -- "I'm sick and tired of having to rearrange my life because of what the STUPIDEST people *might* do or how they *might* react." -- Bill Maher |
#16
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On Sat, 18 Mar 2006 01:32:13 +0000, Mark Rand
wrote: On Fri, 17 Mar 2006 23:31:11 +0000, Andy Dingley wrote: On Thu, 16 Mar 2006 03:13:05 +0000 (UTC), Christopher Tidy wrote: But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? Continuous, but at a constant rpm which is unrealistic for anything except motorway cruising. It's done by measuring on a dyno, either an engine dyno or a rolling road. It's usually quoted at some ridiculous rpm limit too, fairly close to the redline. Long stroke engines with small valves will have failry flat curves (i.e. torque is approximately constant with speed), highly tuned engines (motorbikes) have "peaky" torque curves, so max power only happens when you rev hard. But most cars are driven with insufficient use of the gearbox. Whereas on a bike the gearbox is a natural extension of the driving style. So the engine types work for their intended uses. Particularly when most American iron today turns less than 2000 RPM at the legal speed limit in top gear. Where it's producing something like 75 HP at full load, or more likely closer to 35 or 40HP at cruise. The engines, in most cases, ARE capable op putting out 80% power for hours on end at the rated RPM though - which IS rather incredible. A smallblock 8 cranking 6000 RPM for several hours at a time - with virtually the same geometry a sicties or seventies engine had trouble staying together at 4000 for a few minutes, or 6000 for 1/4 mile. Mark Rand RTFM *** Free account sponsored by SecureIX.com *** *** Encrypt your Internet usage with a free VPN account from http://www.SecureIX.com *** |
#17
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Andy Dingley wrote:
On Thu, 16 Mar 2006 03:13:05 +0000 (UTC), Christopher Tidy wrote: But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? Continuous, but at a constant rpm which is unrealistic for anything except motorway cruising. It's done by measuring on a dyno, either an engine dyno or a rolling road. Thanks for some interesting opinions. It looks like most people think the rating is intermittent (big for the purposes of advertising), but a few think it is continuous. I had a thought last night which perhaps sheds some light on it. Car manufacturers are cheap, and not all car buyers are as mechanically minded as us. They'll build the lightest, cheapest engine that'll do the job, then figure out a way to bump up the horsepower rating. Makes sense! Chris |
#18
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On Sat, 18 Mar 2006 02:48:30 +0000 (UTC), Christopher Tidy
wrote: Andy Dingley wrote: On Thu, 16 Mar 2006 03:13:05 +0000 (UTC), Christopher Tidy wrote: But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? Continuous, but at a constant rpm which is unrealistic for anything except motorway cruising. It's done by measuring on a dyno, either an engine dyno or a rolling road. Thanks for some interesting opinions. It looks like most people think the rating is intermittent (big for the purposes of advertising), but a few think it is continuous. I had a thought last night which perhaps sheds some light on it. Car manufacturers are cheap, and not all car buyers are as mechanically minded as us. They'll build the lightest, cheapest engine that'll do the job, then figure out a way to bump up the horsepower rating. Makes sense! Chris OK, maybe we're mechanically minded, but I'll bet you can't find car owners cheaper than this bunch. From reading the posts, I'd guess the average transportation for this group has about 150-300,000 mi. and is old enough for vintage tags. Pete Keillor |
#19
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On Sat, 18 Mar 2006 06:54:10 -0500, Pete Keillor
wrote: OK, maybe we're mechanically minded, but I'll bet you can't find car owners cheaper than this bunch. From reading the posts, I'd guess the average transportation for this group has about 150-300,000 mi. and is old enough for vintage tags. Pete Keillor Gasoline? We don't want no skinkin' gasoline... It falls right off the shovel and runs right through the bars of the grate. BG Mark Rand RTFM |
#20
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Pete Keillor wrote:
On Sat, 18 Mar 2006 02:48:30 +0000 (UTC), Christopher Tidy wrote: Andy Dingley wrote: On Thu, 16 Mar 2006 03:13:05 +0000 (UTC), Christopher Tidy wrote: But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? Continuous, but at a constant rpm which is unrealistic for anything except motorway cruising. It's done by measuring on a dyno, either an engine dyno or a rolling road. Thanks for some interesting opinions. It looks like most people think the rating is intermittent (big for the purposes of advertising), but a few think it is continuous. I had a thought last night which perhaps sheds some light on it. Car manufacturers are cheap, and not all car buyers are as mechanically minded as us. They'll build the lightest, cheapest engine that'll do the job, then figure out a way to bump up the horsepower rating. Makes sense! Chris OK, maybe we're mechanically minded, but I'll bet you can't find car owners cheaper than this bunch. From reading the posts, I'd guess the average transportation for this group has about 150-300,000 mi. and is old enough for vintage tags. Pete Keillor My Toyota only has 140,000 on it. Almost broken in! grin Fred |
#21
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Christopher Tidy wrote:
Hi all, This group often sees questions about ratings (can my 2 hp electric motor develop 3 hp? can I draw 150 A from my 100 A supply? etc.) so I'd like to ask a rating question. I think this one might spark some debate. If you buy a good electric motor, the power rating is a continuous one (or it says otherwise). Same with most pieces of industrial equipment. But what about a car? Is the 130 hp or whatever maximum engine power the manufacturer quotes a continuous or an intermittent rating? I was always under the impression that it was an intermittent rating, though quite where I got that idea I can't remember. I'm not asking if the engine will wear out quickly developing its maximum power rating continuously - I'm sure it will - I'm just wondering if it will overheat? If it is a typical liquid cooled engine then whether it will overheat or not depends on components external to the engine, so as posed it's an unanswerable question. -- --John to email, dial "usenet" and validate (was jclarke at eye bee em dot net) |
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