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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Cheap way to put radii on turned parts
Something Jim Rozen posted prompted me to post this. He uses a ball
end mill in the lathe tool post to cut thread reliefs. Well, router bits can also be used for this. Carbide router bits are now fairly inexpensive and come in a huge variety of shapes. So both convex and concave radii can be cut along with many other contours. Since these tools are made for wood they seem to leave a worse finish that cutters made for metal. But the carbide router bits will even cut stainless steel. So for the home shop, where money is often less plentiful than time, the extra time it takes to sand the part to a better finish is OK. Even though 1/4" shanks will work, the 1/2" shanks are really much better. Good luck! Eric R Snow, E T Precision Machine |
#2
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Cheap way to put radii on turned parts
Eric R Snow wrote:
Carbide router bits are now fairly inexpensive and come in a huge variety of shapes. So both convex and concave radii can be cut along with many other contours. Since these tools are made for wood they seem to leave a worse finish that cutters made for metal. Good idea! I think it can be made even better if you de-solder the tips from the body and braze them on some square stock. Take some time to hone them to produce better surface. Will try this, thanks. Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#3
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Cheap way to put radii on turned parts
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#4
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Cheap way to put radii on turned parts
Eric R Snow wrote:
Maybe it would be better to either make a square holder with a hole to accept the cutter shank or use the boring bar holder with an Aloris type tool post. They might get in the way. YMMV. And it doesn't look that much like a good tool. 8-/ As to lapping, my method is to turn a brass bar to the desired radius and then charge the brass rod with diamond lapping compound. [snipp] Great! Thanks for a lot of good procedures (I partialy knew :-), but not the neat little tricks) Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#5
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Cheap way to put radii on turned parts
In article , Eric R Snow says...
... So both convex and concave radii can be cut ... Ball nose end mill for concave radii, and corner rounding end mills for convex ones. Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#6
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Cheap way to put radii on turned parts
On 21 Jan 2006 14:47:48 -0800, jim rozen
wrote: In article , Eric R Snow says... ... So both convex and concave radii can be cut ... Ball nose end mill for concave radii, and corner rounding end mills for convex ones. Jim Jim, I do the same thing. But I make my livelyhood with my tools and so sometimes the extra cost is worth it. For the cheap hobbiest the router bits may be the best deal. I know that if I wasn't a machinist by trade I'd be that cheap hobbiest. ERS |
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