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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Ignoramus18851 wrote:
There are some intermittent problems at home related to me starting my RPC. It is beginning to affect my marriagee. 1. A TV once turned off 2. At another time, our kitchen oven, where me and my son placed some cookies to bake, went crazy and went into a cleaning mode and burned the cookies. I suspect that it is so because the main 10 HP motor takes a comparatively long time (1-2 seconds) to spin up, and draws about 120 amps during this time. I am considering adding some capacitance to increase its starting speed, but would like to double check if this is a step in the right direction. I would turn these caps off after the motor comes up to speed. thanks i Sounds like you have an excuse to upgrade your electrical service. The problem isn't your RPC, that's a perfectly normal home shop item, the problem is your inadequate electrical service. Tell the SO that your glad the RPC has pointed out the potentially dangerous deficiencies of the homes electrical service so you can upgrade to 400A service before there is a fire or something. Pete C. |
#2
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![]() Pete C. wrote: Ignoramus18851 wrote: There are some intermittent problems at home related to me starting my RPC. It is beginning to affect my marriagee. 1. A TV once turned off 2. At another time, our kitchen oven, where me and my son placed some cookies to bake, went crazy and went into a cleaning mode and burned the cookies. I suspect that it is so because the main 10 HP motor takes a comparatively long time (1-2 seconds) to spin up, and draws about 120 amps during this time. I am considering adding some capacitance to increase its starting speed, but would like to double check if this is a step in the right direction. I would turn these caps off after the motor comes up to speed. thanks i Sounds like you have an excuse to upgrade your electrical service. The problem isn't your RPC, that's a perfectly normal home shop item, the problem is your inadequate electrical service. Tell the SO that your glad the RPC has pointed out the potentially dangerous deficiencies of the homes electrical service so you can upgrade to 400A service before there is a fire or something. Well, actually, that isn't so ridiculous. My dad remarried about 15 years ago, and they were having problems in her house, with lights going out and then coming back on later. I said that sounded serious, call your electrician. The licensed. professional electrician said it was "normal, nothing you could do"! I said, "wow, you need a new electrician!" My dad didn't want to believe me, then his next-door neighbor, who is an EE, agreed, in much stronger terms. Well, nothing happened until I got a chance to visit. I pulled the cover off the electrical panel, and many of the wires were so loose in the breakers you could just pull them striaght OUT! Yikes! So, I retorqued all the hold-down screws, and there were no further problems. EVERY screw in the panel was loose. If Igor has a reasonably-rated electrical service, this could be the same problem. Anyway, that is something he can check. And, if he has anything less than a 100 A service, he really is not going to be able to run a 10 Hp idler motor. With typical house loads running, you really don't want any less than a 200 A service to run this kind of equipment. Jon |
#3
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![]() Jon Elson wrote: Well, actually, that isn't so ridiculous. My dad remarried about 15 years ago, and they were having problems in her house, with lights going out and then coming back on later. I said that sounded serious, call your electrician. The licensed. professional electrician said it was "normal, nothing you could do"! I said, "wow, you need a new electrician!" My dad didn't want to believe me, then his next-door neighbor, who is an EE, agreed, in much stronger terms. Well, nothing happened until I got a chance to visit. I pulled the cover off the electrical panel, and many of the wires were so loose in the breakers you could just pull them striaght OUT! Yikes! So, I retorqued all the hold-down screws, and there were no further problems. EVERY screw in the panel was loose. If Igor has a reasonably-rated electrical service, this could be the same problem. Anyway, that is something he can check. And, if he has anything less than a 100 A service, he really is not going to be able to run a 10 Hp idler motor. With typical house loads running, you really don't want any less than a 200 A service to run this kind of equipment. Jon We had classic loose neutral symptoms--the microwave starts and the kitchen lights got *lots* brighter. I measured a peak of 135V (on the other side of the box) when the microwave turned on. It was when I was headed for the power drop on the pole with my DVM that my wife put her foot down and said to call an electrician. I was at work when he came. My wife said that he poked around here and there, spent a lot of time talking with his helper by the truck, then left. I talked to him later and he explained that the problem could be anywhere, we might have to rewire the whole house. Can't we isolate the problem? Nope, no way to do that. Then he says (referring to the fan motor in the microwave) "You know, motors are funny things, they have memory. I bet if you just wait a few weeks, the problem will go away.". I immediately called his boss. His boss said "sounds like a loose neutral". He offered to come out that evening (Friday yet). He finally found it--the neutral drop on the pole was loose in its screw. The screw was corroded in place, doing a good imitation of being tight. Steve |
#4
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Could be also - you have a 200 amp box - and share a transformer with 3 other houses -
each with 200 amp boxes. The pole (example only) can supply 400 amp max - and never expects to see more - much less 800 amps. Now the neighbor installs an electric heater. Another installs a monster TV and ... another adds a pool pump and a spa... So the transformer might be on the edge and you brown out the transformer! I'd take off the panel cover and verify the mains screws - carefully. Martin Martin Eastburn @ home at Lions' Lair with our computer lionslair at consolidated dot net NRA LOH & Endowment Member NRA Second Amendment Task Force Charter Founder Ignoramus18851 wrote: On Thu, 12 Jan 2006 20:56:39 -0500, Steve Smith wrote: Jon Elson wrote: Well, actually, that isn't so ridiculous. My dad remarried about 15 years ago, and they were having problems in her house, with lights going out and then coming back on later. I said that sounded serious, call your electrician. The licensed. professional electrician said it was "normal, nothing you could do"! I said, "wow, you need a new electrician!" My dad didn't want to believe me, then his next-door neighbor, who is an EE, agreed, in much stronger terms. Well, nothing happened until I got a chance to visit. I pulled the cover off the electrical panel, and many of the wires were so loose in the breakers you could just pull them striaght OUT! Yikes! So, I retorqued all the hold-down screws, and there were no further problems. EVERY screw in the panel was loose. If Igor has a reasonably-rated electrical service, this could be the same problem. Anyway, that is something he can check. And, if he has anything less than a 100 A service, he really is not going to be able to run a 10 Hp idler motor. With typical house loads running, you really don't want any less than a 200 A service to run this kind of equipment. Jon We had classic loose neutral symptoms--the microwave starts and the kitchen lights got *lots* brighter. I measured a peak of 135V (on the other side of the box) when the microwave turned on. It was when I was headed for the power drop on the pole with my DVM that my wife put her foot down and said to call an electrician. I was at work when he came. My wife said that he poked around here and there, spent a lot of time talking with his helper by the truck, then left. I talked to him later and he explained that the problem could be anywhere, we might have to rewire the whole house. Can't we isolate the problem? Nope, no way to do that. Then he says (referring to the fan motor in the microwave) "You know, motors are funny things, they have memory. I bet if you just wait a few weeks, the problem will go away.". I immediately called his boss. His boss said "sounds like a loose neutral". He offered to come out that evening (Friday yet). He finally found it--the neutral drop on the pole was loose in its screw. The screw was corroded in place, doing a good imitation of being tight. That's a nice story. In my case though, the RPC runs on 220V, so neutral is not a big deal aside from the control circuit. Loose hot mains wires at the power panel could possibly (but not very likely) account for dimming lights. i ----== Posted via Newsfeeds.Com - Unlimited-Unrestricted-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
#5
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In article ,
Jon Elson wrote: Pete C. wrote: Ignoramus18851 wrote: There are some intermittent problems at home related to me starting my RPC. It is beginning to affect my marriagee. 1. A TV once turned off 2. At another time, our kitchen oven, where me and my son placed some cookies to bake, went crazy and went into a cleaning mode and burned the cookies. I suspect that it is so because the main 10 HP motor takes a comparatively long time (1-2 seconds) to spin up, and draws about 120 amps during this time. I am considering adding some capacitance to increase its starting speed, but would like to double check if this is a step in the right direction. I would turn these caps off after the motor comes up to speed. thanks i Sounds like you have an excuse to upgrade your electrical service. The problem isn't your RPC, that's a perfectly normal home shop item, the problem is your inadequate electrical service. Tell the SO that your glad the RPC has pointed out the potentially dangerous deficiencies of the homes electrical service so you can upgrade to 400A service before there is a fire or something. Well, actually, that isn't so ridiculous. My dad remarried about 15 years ago, and they were having problems in her house, with lights going out and then coming back on later. I said that sounded serious, call your electrician. The licensed. professional electrician said it was "normal, nothing you could do"! I said, "wow, you need a new electrician!" My dad didn't want to believe me, then his next-door neighbor, who is an EE, agreed, in much stronger terms. Well, nothing happened until I got a chance to visit. I pulled the cover off the electrical panel, and many of the wires were so loose in the breakers you could just pull them striaght OUT! Yikes! So, I retorqued all the hold-down screws, and there were no further problems. EVERY screw in the panel was loose. This happened to a boss of mine in the 1970s, in the suburbs of Washington, DC. He complained of weird interactions between circuits that ought to be independent, which suggested bad ground to me. So I visited his house one saturday. It turned out that the electrician's helper had never gotten around to tightening all the screws down onto the wires; nothing was tight. It worked at first, then the wires gained a little corrosion. Many years later I went to a summer stock theater that my kid sister was in, held outside at a local school. While waiting for things to start, in the late afternoon, I'm idly looking at the lighting setup (I used to work theater lighting). Then I notice how *blue* the light from some of the unfiltered stage lights seem. Blue? How do you do that - it takes overvoltage. Hmm. They will have a three-wire 220-volt feed; the neutral must be open. How else could this happen? So I went to the director and asked him if he had been having problems with lamps burning out too soon. Yes! Solid-state dimmers too. Expensive. And how did you know? Tell blue story. We look at the cabling. Sure enough, in one of the Edison connectors, the neutral was loose. Tighten the screws. Director is very happy, because now he can prove that the dimmers blew because of bad cabling supplied by the rental company, and the rental company pays, not the director. Not exactly a damsel in distress, but he'll have to do. Joe Gwinn |
#6
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Ignoramus18851 wrote:
That's a nice story. In my case though, the RPC runs on 220V, so neutral is not a big deal aside from the control circuit. Loose hot mains wires at the power panel could possibly (but not very likely) account for dimming lights. i If you have a 100 A or less service, or this problem happens when you already have a heavy load operating, like an oven, electric clothes dryer, etc. then there may be nothing you can do, given that service. You noted the RPC, alone, draws 120 A at startup. If you have a 200 A or greater service, and the problem happens when no other heavy load is on, then there is just plain something wrong, and it could be dangerous. A loose connection somewhere between the transformer and breaker panel is a strong possibility. One possible way to isolate high-resistance connections is to check the voltage at the RPC's breaker when it is started. If the nominal 240 V dips below, say, 200 V, that indicates a lot of loss. Work backwards toward the service entry. If the service entry drops to about the same level as the previous measurment, then the service has a high resistance, certainly too high for this load. If it DOESN'T dip much, then the problem is between the service entry and the load breaker. If you can spot some place where the voltage drop changes, like it is OK at the service entry breaker (if present) but dips at the main breaker panel, then the problem must be between these two points. Some of these main connections can be very hard to work on, such as requiring an allen wrench to tighten, so you really have to be sure the juice is off before touching it. Jon |
#7
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I had the neutral rust out in my box in our old house, that caused many odd
things to happen. When replaced I up graded the amps to the house. "Steve Smith" wrote in message ... Jon Elson wrote: Well, actually, that isn't so ridiculous. My dad remarried about 15 years ago, and they were having problems in her house, with lights going out and then coming back on later. I said that sounded serious, call your electrician. The licensed. professional electrician said it was "normal, nothing you could do"! I said, "wow, you need a new electrician!" My dad didn't want to believe me, then his next-door neighbor, who is an EE, agreed, in much stronger terms. Well, nothing happened until I got a chance to visit. I pulled the cover off the electrical panel, and many of the wires were so loose in the breakers you could just pull them striaght OUT! Yikes! So, I retorqued all the hold-down screws, and there were no further problems. EVERY screw in the panel was loose. If Igor has a reasonably-rated electrical service, this could be the same problem. Anyway, that is something he can check. And, if he has anything less than a 100 A service, he really is not going to be able to run a 10 Hp idler motor. With typical house loads running, you really don't want any less than a 200 A service to run this kind of equipment. Jon We had classic loose neutral symptoms--the microwave starts and the kitchen lights got *lots* brighter. I measured a peak of 135V (on the other side of the box) when the microwave turned on. It was when I was headed for the power drop on the pole with my DVM that my wife put her foot down and said to call an electrician. I was at work when he came. My wife said that he poked around here and there, spent a lot of time talking with his helper by the truck, then left. I talked to him later and he explained that the problem could be anywhere, we might have to rewire the whole house. Can't we isolate the problem? Nope, no way to do that. Then he says (referring to the fan motor in the microwave) "You know, motors are funny things, they have memory. I bet if you just wait a few weeks, the problem will go away.". I immediately called his boss. His boss said "sounds like a loose neutral". He offered to come out that evening (Friday yet). He finally found it--the neutral drop on the pole was loose in its screw. The screw was corroded in place, doing a good imitation of being tight. Steve |
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