I am making a drilling/tapping block and I need to drill very straight
holes for 8 sizes of taps. I will be ok with the 1/4" and up, an maybe
even with the #10 tap. But I am looking for ideas on making the holes
for the #6 and #8 taps really straight. Any ideas? The holes will be
1" deep. I will make my prototype from mild steel, but later, I want to
make some from annealed 4140.
Actually, this tool will be used for both drilling and tapping, to
keep the tap drill straight and then to keep the tap straight. It
worked out quite well to just use the clearance drill of one size to be
the tap drill size of the next one, with a couple of minor adjustments.
So, I can cover both tap drills and clearance drills for 8 sizes (#6,
#8, #10, 1/4, 5/16. 3/8 and 1/2) with only 9 holes.

I would appreciate any ideas on making those small holes straight,
Pete Stanaitis