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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Posted to rec.crafts.metalworking
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My recommendations would be-
a) Three words- GFI b) A thermal switch mounted to the cabinet that will kill power if the temp gets too high. You may also want to consider lining the case with insulation to keep it's outside temperature resonable. 9.6 kw is around 32K BTU, I'm not a heating engineer but I don't think that's going to do a whole lot of rapid heating. If your garage isn't well insulated you may find your heater is going to be running continuously for not much effect. I've got a 125K forced hot air oil furnace in our 20x30 (uninsulated/drafty) shop & it takes about an hour to get the place & everything in it from freezing into the low 60s. That's with a duct sytem to get heat spread around evenly. Have fun, Howard. http://users.eastlink.ca/~howarde/ On Fri, 30 Dec 2005 16:52:43 GMT, Ignoramus24987 wrote: I have a approximately 20x20 ft attached garage. Sometimes I want to make it warm quickly. Often I am there for relatively short periods of time (because I am constantly interrupted). I bought a 9.6 kW, 240V duct heater on ebay. It has a 24V control and various overheat protections. My plan is to enclose it into a welded frame and sheet metal (found a few nice sheets in a hospital dumpster), add a fan to it and a 24V control system using a thermostat. I also have a grill type thing that I can use to protect the coils from little curious fingers and flammables. My idea is to make something relatively compact (say 2x2x1.5 ft), that I would set on the floor, turn on and get the garage warm in a few minutes rather than wait for a long time. I would save some electricity by only heating the garage when I need it, rather than warming it up "just in case". What I am looking for is some feedback on safety and such. i |
#2
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Ignoramus24987 wrote:
That's one word ![]() But pronounced as 3 My garage is attached to the house. It is not drafty. But not airtight either I am not a heating eingineer either. To me, 9.6 kW is an incredible amount of heat. My shop has 108 kg of air. But how much moisture Its heat capacity is about 1,175 j/kg/degree C. To warm 108 kg of air by 20 degrees C (about 45F), would take 1175*108*20=2538000 joules. Since a 9.6 kW heater produces 9,600 joules per second, the time to raise temperature of air by 20 degrees would be 2538000/9600 = 264 seconds, or about 4 minutes. This calculation ignores the effect of cold walls and objects in the garage that cool air, which would have a significant effect. Still, I should expect this to work reasonably. It also ignores the fact that you are having [even though not drafty] several complete air changes per hour. Chances are that most of that is outside air, not house air. jk |
#3
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Posted to rec.crafts.metalworking
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In article ,
Ignoramus24987 wrote: On Fri, 30 Dec 2005 19:58:34 GMT, Howard Eisenhauer wrote: My recommendations would be- a) Three words- GFI That's one word ![]() But thanks. b) A thermal switch mounted to the cabinet that will kill power if the temp gets too high. You may also want to consider lining the case with insulation to keep it's outside temperature resonable. Great idea. 9.6 kw is around 32K BTU, I'm not a heating engineer but I don't think that's going to do a whole lot of rapid heating. If your garage isn't well insulated you may find your heater is going to be running continuously for not much effect. I've got a 125K forced hot air oil furnace in our 20x30 (uninsulated/drafty) shop & it takes about an hour to get the place & everything in it from freezing into the low 60s. That's with a duct sytem to get heat spread around evenly. My garage is attached to the house. It is not drafty. I am not a heating eingineer either. To me, 9.6 kW is an incredible amount of heat. My shop has 108 kg of air. Its heat capacity is about 1,175 j/kg/degree C. To warm 108 kg of air by 20 degrees C (about 45F), would take 1175*108*20=2538000 joules. Since a 9.6 kW heater produces 9,600 joules per second, the time to raise temperature of air by 20 degrees would be 2538000/9600 = 264 seconds, or about 4 minutes. This calculation ignores the effect of cold walls and objects in the garage that cool air, which would have a significant effect. Still, I should expect this to work reasonably. Umm. The air in the room is only a heat transfer fluid. You are heating the floor, walls, ceiling, and of course the iron toys. (Plus any air leaks from the outside.) These will weigh orders of magnitude more than the enclosed air. The specific heat of materials other than water is about the same as for dry air, in terms of weight. So, add it all up. Joe Gwinn |
#4
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Howard Eisenhauer wrote:
9.6 kw is around 32K BTU, I'm not a heating engineer but I don't think that's going to do a whole lot of rapid heating. If your garage isn't well insulated you may find your heater is going to be running continuously for not much effect. I've got a 125K forced hot air oil furnace in our 20x30 (uninsulated/drafty) shop & it takes about an hour to get the place & everything in it from freezing into the low 60s. That's with a duct sytem to get heat spread around evenly. Last night I was working in our shed. It is an uninsulated brick building maybe 10' x 18'. It was below freezing outside so I took a 2 kW electric fire with me. It didn't heat the place fast, but after 1/2 hour it was quite bearable. Howard is probably right when he says you shouldn't expect instant heat, but I think it'll be a significant improvement on no heat. An interesting aside is that a human being on average radiates 84 W of heat. That would be like having over 100 people in your garage. Given a little time to warm up, I think it'll make the place comfortable :-). Chris |
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