My recommendations would be-

a) Three words- GFI

b) A thermal switch mounted to the cabinet that will kill power if the
temp gets too high. You may also want to consider lining the case
with insulation to keep it's outside temperature resonable.


9.6 kw is around 32K BTU, I'm not a heating engineer but I don't think
that's going to do a whole lot of rapid heating. If your garage isn't
well insulated you may find your heater is going to be running
continuously for not much effect. I've got a 125K forced hot air oil
furnace in our 20x30 (uninsulated/drafty) shop & it takes about an
hour to get the place & everything in it from freezing into the low
60s. That's with a duct sytem to get heat spread around evenly.


Have fun,

Howard.

http://users.eastlink.ca/~howarde/



On Fri, 30 Dec 2005 16:52:43 GMT, Ignoramus24987
wrote:

I have a approximately 20x20 ft attached garage. Sometimes I want to
make it warm quickly. Often I am there for relatively short periods of
time (because I am constantly interrupted).

I bought a 9.6 kW, 240V duct heater on ebay. It has a 24V control and
various overheat protections.

My plan is to enclose it into a welded frame and sheet metal (found a
few nice sheets in a hospital dumpster), add a fan to it and a 24V
control system using a thermostat. I also have a grill type thing that
I can use to protect the coils from little curious fingers and
flammables.

My idea is to make something relatively compact (say 2x2x1.5 ft), that
I would set on the floor, turn on and get the garage warm in a few
minutes rather than wait for a long time. I would save some
electricity by only heating the garage when I need it, rather than
warming it up "just in case".

What I am looking for is some feedback on safety and such.

i