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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#1
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Hello all,
Please correct me if I am missing something. My assumption is that before doing precision measurement (to decide how much more metal to remove), that I need to ensure the edges are clean - otherwise the material look artificially thick and the end result is under sized. Perhaps I should strive to never leave sharp edges that might distort readings, but if I do, are there any good tricks for removing them? Every so often, I decide to stop to be safe, only to find that another pass would have been in order. The offending parts are 1x1.5 inch with a 0.7 or so inch window. It does not leave a lot of room to get a file where I want it. Any ideas? When I have good stops, will the problem go away? I suppose then I could unclamp, file, measure and then slap the part back in the vise??? That sounds nice, because yesterday I was including vise jaw widths in some measurements ![]() Bill |
#2
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Bill Schwab wrote:
The offending parts are 1x1.5 inch with a 0.7 or so inch window. It does not leave a lot of room to get a file where I want it. Any ideas? It helps to think _where_ the burr is! In your case if you want to meassure the window's size and the last operation you did was milling the window, the burr will not disturb the measuring of the opening. It will disturb when you measure the depth of the window. In almost any cases, it is a bad idea to unclamp a part for meassuring. Getting it back into exactly the same position is time-consuming and calling for inaccuracy. Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#3
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Nick,
It helps to think _where_ the burr is! Ok, I'll bite - where is it? Let's try a little ascii drawing (will work only in a fixed pitch font like courier): +----+------------+----+ | | | | +----+------------+----+ This is a side/section view of the window, and let's say I just ran along the left side of the window (second | from the left). Are you saying that the burr will not extend inside the window? That makes some sense now that I think of it. In ascii: | +----+------------+----+ | | | | +----+------------+----+ | The burrs are the new | above and below. Is that the idea? In your case if you want to meassure the window's size and the last operation you did was milling the window, the burr will not disturb the measuring of the opening. It will disturb when you measure the depth of the window. In the case above, could one say "thickness of the plate" vs. "depth of window"? In almost any cases, it is a bad idea to unclamp a part for meassuring. Getting it back into exactly the same position is time-consuming and calling for inaccuracy. If I'm following you, then I see your point. Thanks! Bill |
#4
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Bill Schwab wrote:
The burrs are the new | above and below. Is that the idea? Yes exactly. Fine (ascii) arts. :-) In your case if you want to meassure the window's size and the last operation you did was milling the window, the burr will not disturb the measuring of the opening. It will disturb when you measure the depth of the window. In the case above, could one say "thickness of the plate" vs. "depth of window"? Yes. In your case thickness. If it is just a slot (not going through the plate) it's depth. You meassure the burr: B +----+------------+----+ | | | | | +------------+ | +----------------------+ B is the burr, ascii art is stolen :-) Again, if milling the slot was the last op, the burr will not disturb meassuring the _lenght_ of the slot (or size of window). OTOH normaly you don't have much trouble measuring the depth (because you seldom do). I just let the mill scratch the surface, set zero and mill depth. It is mostly within 1/100mm (if I care). In almost any cases, it is a bad idea to unclamp a part for meassuring. Getting it back into exactly the same position is time-consuming and calling for inaccuracy. If I'm following you, then I see your point. Thanks! Yes, you understood what I wanted to say. In tricky situations where you have to measure but can't deburr, it sometime helps to use blocks (dunno know how you call them. shape like longer gauge blocks, they help you aligning parts in the vice) for building "reference planes". Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#5
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Nick,
The burrs are the new | above and below. Is that the idea? Yes exactly. Fine (ascii) arts. :-) Thanks on both counts ![]() In your case if you want to meassure the window's size and the last operation you did was milling the window, the burr will not disturb the measuring of the opening. It will disturb when you measure the depth of the window. In the case above, could one say "thickness of the plate" vs. "depth of window"? Yes. In your case thickness. If it is just a slot (not going through the plate) it's depth. You meassure the burr: B +----+------------+----+ | | | | | +------------+ | +----------------------+ B is the burr, ascii art is stolen :-) If the royalties flow in, just send me 40% and we'll call it quits. Again, if milling the slot was the last op, the burr will not disturb meassuring the _lenght_ of the slot (or size of window). Got it. FWIW, this seems like a situation in which I could deburr while in the vise if there were a need. OTOH normaly you don't have much trouble measuring the depth (because you seldom do). I just let the mill scratch the surface, set zero and mill depth. It is mostly within 1/100mm (if I care). That's a weak link on couple of fronts, so far as I can tell. First one needs to worry about the endmill slipping. My hunch is that it is worse with smaller endmills, but that could be anything from poor technique to a loose collet. Perhaps its just that I have most frequently worked with half inch endmills, but I find that I have much less sense of how hard I am working the smaller ones. I got a little bold with a 3/16 yesterday, and endmill, machine, parts and operator all lived to tell the tale - still, I'm uneasy with them. Are you an endmill holder fan? Second, the scratching business seems imprecise to me, but I will admit that there are not too many obvious solutions. One book I skimmed advocates using a feeler gage with the machine off; make contact, then drop the gage thickness and rezero, or something along those lines. As fond as I am of my 31, that one might be knee mill territory. The one time I wanted a controlled depth, it turned out ok by scratch, zero and go. Now that I've used an edge finder for a while, I would like to have something similar for the vertical, but there is that insertion depth business to worry about. In almost any cases, it is a bad idea to unclamp a part for meassuring. Getting it back into exactly the same position is time-consuming and calling for inaccuracy. If I'm following you, then I see your point. Thanks! Yes, you understood what I wanted to say. In tricky situations where you have to measure but can't deburr, it sometime helps to use blocks (dunno know how you call them. shape like longer gauge blocks, they help you aligning parts in the vice) for building "reference planes". Anything like Enco 209-9008? Thanks!! Bill |
#6
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Bill Schwab wrote:
Are you an endmill holder fan? I use collets. ER25. But I'm very cautious with relaying on depth when I do rough cutting. They frequently get pulled out when using them at their limit. Or you close the collet that the thread water is dropping out. Second, the scratching business seems imprecise to me, but I will admit that there are not too many obvious solutions. Something like this. But I don't have it. http://www.sav-spanntechnik.de/frameset.htm?url=5_aktion_nullpunkt.htm Now that I've used an edge finder for a while, I would like to have something similar for the vertical, but there is that insertion depth business to worry about. Scratching (depth-wise) always was good enough for me. If you want it preciser, here is a trick: paint the place you will be scratching with some edding. This way, you see the very first and finest scratch. I only scratch when referencing depth. On corners I use an edge finder. Or scratch if I don't care about precision. I never use a feeler gauge. It's a PITA, IMHO. BTW: Is it "gauge" or "gage"? One is british, the other US. Which is which? I think gauge is US. In tricky situations where you have to measure but can't deburr, it sometime helps to use blocks (dunno know how you call them. shape like longer gauge blocks, they help you aligning parts in the vice) for building "reference planes". Anything like Enco 209-9008? If it looks like these, yes: http://www.industrie-messmittel.de/m...terlagen/paral lelunterlagen.asp Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#7
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"Bill Schwab" wrote in message
nk.net... Hello all, Please correct me if I am missing something... Seeing that you're getting good answers, I won't feel guilty to remark that I'm surprised you got such literal answers, given your headline. My first reaction is to ask where you are clamped, and to suggest unclamping yourself. If you need help with that, just ask. Carry on as if nothing had happened... -- Ed Huntress |
#8
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Ed Huntress wrote:
I won't feel guilty to remark that I'm surprised you got such literal answers But only, because I don't understand those subtile jokes without getting my nose hit on them. Thanks for the hit. Or is it hint? :-) Nick -- Motor Modelle // Engine Models http://www.motor-manufaktur.de DIY-DRO - YADRO - Eigenbau-Digitalanzeige |
#9
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Ed Huntress wrote:
"Bill Schwab" wrote in message nk.net... Hello all, Please correct me if I am missing something... Seeing that you're getting good answers, I won't feel guilty to remark that I'm surprised you got such literal answers, given your headline. My first reaction is to ask where you are clamped, and to suggest unclamping yourself. If you need help with that, just ask. Carry on as if nothing had happened... Always ![]() Bill |
#10
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"Nick Müller" wrote in message
... Ed Huntress wrote: I won't feel guilty to remark that I'm surprised you got such literal answers But only, because I don't understand those subtile jokes without getting my nose hit on them. Thanks for the hit. Or is it hint? :-) We editors have to take our fun where we find it. d8-) -- Ed Huntress |
#11
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On Sun, 18 Dec 2005 21:46:22 -0500, with neither quill nor qualm, "Ed
Huntress" quickly quoth: "Nick Müller" wrote in message .. . Ed Huntress wrote: I won't feel guilty to remark that I'm surprised you got such literal answers But only, because I don't understand those subtile jokes without getting my nose hit on them. Thanks for the hit. Or is it hint? :-) We editors have to take our fun where we find it. d8-) I would guess so, you and your poor mogigraphic compatriots. ![]() (Yes, I was Anued this morning.) Hey, your fair state was in the news last Friday. After you just stood up for it, I thought this might be of interest. I scanned the article from my local paper before remembering that rec.metalhaids ain't a binary newsgroup, so you'll have to settle for the AP article from the Post. So sorry. http://www.washingtonpost.com/wp-dyn/content/article/2005/12/16/AR2005121600190.html As an aside, it points out (to me, at least) the double-edged sword that U.S. companies face. Developers buy cheap land too close to factories (both open and closed) and then make their money. The new owners aren't used to pollution (legal or not) and force the factory out, losing yet another business to offshoring and/or bankruptcy. Dilemma time: do we want industry and the jobs it offers, or what? -- Don't forget the 7 P's: Proper Prior Planning Prevents ****-Poor Performance ---------------------------------------------------- http://diversify.com Website Application Programming |
#12
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"Larry Jaques" wrote in message
... On Sun, 18 Dec 2005 21:46:22 -0500, with neither quill nor qualm, "Ed Huntress" quickly quoth: "Nick Müller" wrote in message .. . Ed Huntress wrote: I won't feel guilty to remark that I'm surprised you got such literal answers But only, because I don't understand those subtile jokes without getting my nose hit on them. Thanks for the hit. Or is it hint? :-) We editors have to take our fun where we find it. d8-) I would guess so, you and your poor mogigraphic compatriots. ![]() (Yes, I was Anued this morning.) Hey, your fair state was in the news last Friday. After you just stood up for it, I thought this might be of interest. I scanned the article from my local paper before remembering that rec.metalhaids ain't a binary newsgroup, so you'll have to settle for the AP article from the Post. So sorry. http://www.washingtonpost.com/wp-dyn...16/AR200512160 0190.html Ah, that's no news. The whole city of Camden is a Superfund site. We're going to dig up the city and bury it all in a Nevada landfill. Some call it remediation; we call it upward mobility. Lake Camden will be a tourist attraction for the entire northeast. As an aside, it points out (to me, at least) the double-edged sword that U.S. companies face. Developers buy cheap land too close to factories (both open and closed) and then make their money. The new owners aren't used to pollution (legal or not) and force the factory out, losing yet another business to offshoring and/or bankruptcy. Dilemma time: do we want industry and the jobs it offers, or what? I'd rather have what. That is, if the alternative is to gag to death. We've been doing nicely in NJ, manufacturing drugs. Very little smoke. -- Ed Huntress |
#13
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Bill Schwab wrote in
nk.net: When I have good stops, will the problem go away? I suppose then I could unclamp, file, measure and then slap the part back in the vise??? That will help, yes. Small jewlers files. And you only need to file the area where you are measuring. If the parts are aluminum....you only need a pocket knife...or deburr tool. -- Anthony You can't 'idiot proof' anything....every time you try, they just make better idiots. Remove sp to reply via email |
#14
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On Mon, 19 Dec 2005 14:57:01 -0500, with neither quill nor qualm, "Ed
Huntress" quickly quoth: "Larry Jaques" wrote in message http://www.washingtonpost.com/wp-dyn...16/AR200512160 0190.html Ah, that's no news. The whole city of Camden is a Superfund site. We're going to dig up the city and bury it all in a Nevada landfill. Hey, there's an idea. On or around Vegas? evil grin Some call it remediation; we call it upward mobility. Lake Camden will be a tourist attraction for the entire northeast. But can they dig that deep? -- Action is eloquence. --William Shakespeare (1564-1616) |
#15
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"Larry Jaques" wrote in message
... On Mon, 19 Dec 2005 14:57:01 -0500, with neither quill nor qualm, "Ed Huntress" quickly quoth: "Larry Jaques" wrote in message http://www.washingtonpost.com/wp-dyn.../16/AR20051216 0 0190.html Ah, that's no news. The whole city of Camden is a Superfund site. We're going to dig up the city and bury it all in a Nevada landfill. Hey, there's an idea. On or around Vegas? evil grin Some call it remediation; we call it upward mobility. Lake Camden will be a tourist attraction for the entire northeast. But can they dig that deep? You only have to go down three or four feet and step back. Presto, instand lake. Camden is in south Jersey, on the Delaware River. That whole end of the state would be submerged by a decent-sized wave coming up from Cape May. I was born in that part of the state. Agricultural wells in that area were no more than ten or twelve feet deep in those days. -- Ed Huntress |
#16
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On Tue, 20 Dec 2005 13:30:10 -0500, with neither quill nor qualm, "Ed
Huntress" quickly quoth: "Larry Jaques" wrote in message But can they dig that deep? You only have to go down three or four feet and step back. Presto, instand lake. Camden is in south Jersey, on the Delaware River. That whole end of the state would be submerged by a decent-sized wave coming up from Cape May. I was born in that part of the state. Agricultural wells in that area were no more than ten or twelve feet deep in those days. Shirley, the chemicals penetrated deeper. Oh, I get it. I had thought you were referring to a lake filled with -WATER-. Sorry. ![]() - Every day above ground is a Good Day(tm). ----------- http://diversify.com Website Application Programming |
#17
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"Larry Jaques" wrote in message
... On Tue, 20 Dec 2005 13:30:10 -0500, with neither quill nor qualm, "Ed Huntress" quickly quoth: "Larry Jaques" wrote in message But can they dig that deep? You only have to go down three or four feet and step back. Presto, instand lake. Camden is in south Jersey, on the Delaware River. That whole end of the state would be submerged by a decent-sized wave coming up from Cape May. I was born in that part of the state. Agricultural wells in that area were no more than ten or twelve feet deep in those days. Shirley, the chemicals penetrated deeper. Oh, I get it. I had thought you were referring to a lake filled with -WATER-. Sorry. ![]() Cripes, that would be too many bottles to cart to Camden. We'll just let it fill up with the stuff that used to be used to make Champale. Remember that? Bottled in Trenton. Hardly anyone who used to drink it is still alive to tell about it. Now we have a new Delaware River beer. It's called River Horse. Tastes like fermented mare's sweat. 'Grows hair on your chest. This ain't no Lone Star soda pop, pard'. There's a special swimming stroke used for swimming in the river below Camden. It's called the Delaware Crawl. Sometime I'll describe it for you. -- Ed Huntress |
#18
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On Wed, 21 Dec 2005 00:30:14 -0500, with neither quill nor qualm, "Ed
Huntress" quickly quoth: "Larry Jaques" wrote in message Shirley, the chemicals penetrated deeper. Oh, I get it. I had thought you were referring to a lake filled with -WATER-. Sorry. ![]() Cripes, that would be too many bottles to cart to Camden. We'll just let it fill up with the stuff that used to be used to make Champale. Remember that? Bottled in Trenton. Hardly anyone who used to drink it is still alive to tell about it. Egad, man! Now we have a new Delaware River beer. It's called River Horse. Tastes like fermented mare's sweat. 'Grows hair on your chest. This ain't no Lone Star soda pop, pard'. Bear Whiz Beer--That's why it's yella! There's a special swimming stroke used for swimming in the river below Camden. It's called the Delaware Crawl. Sometime I'll describe it for you. Thanks, but I've seen drowning people in terrible pain before, Ed. ![]() -- Adults are obsolete children. --Dr. Seuss (Theodore Geisel, 1904-1991) -- www.diversify.com - Websites for children of ALL ages |
#19
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"Larry Jaques" wrote in message
... On Wed, 21 Dec 2005 00:30:14 -0500, with neither quill nor qualm, "Ed Huntress" quickly quoth: "Larry Jaques" wrote in message Shirley, the chemicals penetrated deeper. Oh, I get it. I had thought you were referring to a lake filled with -WATER-. Sorry. ![]() Cripes, that would be too many bottles to cart to Camden. We'll just let it fill up with the stuff that used to be used to make Champale. Remember that? Bottled in Trenton. Hardly anyone who used to drink it is still alive to tell about it. Egad, man! Now we have a new Delaware River beer. It's called River Horse. Tastes like fermented mare's sweat. 'Grows hair on your chest. This ain't no Lone Star soda pop, pard'. Bear Whiz Beer--That's why it's yella! There's a special swimming stroke used for swimming in the river below Camden. It's called the Delaware Crawl. Sometime I'll describe it for you. Thanks, but I've seen drowning people in terrible pain before, Ed. ![]() If you need any more Camden jokes, there's a million of 'em. A million. BTW, through some quirk of fate I wound up on the circulation list for the dullest publication in America, _Estuary News_. It's a little newsletter that comes out every so often, more or less unpredictably. It's about the ecological developments of the Delaware Estuary. Latest story: The oysters have asthma. -- Ed Huntress |
#20
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On Wed, 21 Dec 2005 09:09:21 -0500, with neither quill nor qualm, "Ed
Huntress" quickly quoth: BTW, through some quirk of fate I wound up on the circulation list for the dullest publication in America, _Estuary News_. It's a little newsletter that comes out every so often, more or less unpredictably. It's about the ecological developments of the Delaware Estuary. Latest story: The oysters have asthma. Jumpin' Jehosephat! That's bigger than the "clams got legs" story! What a hoot! It's probably due to the coming Global Warming/Ice Age. -- Adults are obsolete children. --Dr. Seuss (Theodore Geisel, 1904-1991) -- www.diversify.com - Websites for children of ALL ages |
#21
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"Larry Jaques" wrote in message
... On Wed, 21 Dec 2005 09:09:21 -0500, with neither quill nor qualm, "Ed Huntress" quickly quoth: BTW, through some quirk of fate I wound up on the circulation list for the dullest publication in America, _Estuary News_. It's a little newsletter that comes out every so often, more or less unpredictably. It's about the ecological developments of the Delaware Estuary. Latest story: The oysters have asthma. Jumpin' Jehosephat! That's bigger than the "clams got legs" story! What a hoot! It's probably due to the coming Global Warming/Ice Age. It's very sad. The little suckers can't even use an albuterol inhaler without help. If you've missed some of your issues of _Estuary News_, you can catch the back issues he http://www.delawareestuary.org/publi...newsletter.asp The *real* story about the oysters is he http://www.delawareestuary.org/newsa...rentissues.asp We have a town in NJ named "Bivalve." Our shelled friends are very important to us. And when you're planning a trip to south Jersey, make sure you schedule it around the annual Fungus Fest. If you don't dig mushrooms, bring some old smelly sneakers and we'll see what we can grow in them. Maybe we'll just have to add water. Oh, and don't miss the Eggplant Festival. They hold that in my old home town, Vineland. You'll see some young ladies do things with an eggplant that you wouldn't imagine in your wildest dreams. -- Ed Huntress |
#22
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In article , Ed Huntress says...
Oh, and don't miss the Eggplant Festival. They hold that in my old home town, Vineland. I remember that. We spent at least a few vacations at Parvin State Park. Nastiest lake you *ever* saw! Jim -- ================================================== please reply to: JRR(zero) at pkmfgvm4 (dot) vnet (dot) ibm (dot) com ================================================== |
#23
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"jim rozen" wrote in message
... In article , Ed Huntress says... Oh, and don't miss the Eggplant Festival. They hold that in my old home town, Vineland. I remember that. We spent at least a few vacations at Parvin State Park. Nastiest lake you *ever* saw! I almost drowned in Parvin Pond (now called Parvin Lake, I think) when I was four years old. No kidding. It's one of the most vivid memories of my life. -- Ed Huntress |
#24
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On Wed, 21 Dec 2005 22:17:08 -0500, with neither quill nor qualm, "Ed
Huntress" quickly quoth: "Larry Jaques" wrote in message .. . On Wed, 21 Dec 2005 09:09:21 -0500, with neither quill nor qualm, "Ed Huntress" quickly quoth: BTW, through some quirk of fate I wound up on the circulation list for the dullest publication in America, _Estuary News_. It's a little newsletter that comes out every so often, more or less unpredictably. It's about the ecological developments of the Delaware Estuary. Latest story: The oysters have asthma. Jumpin' Jehosephat! That's bigger than the "clams got legs" story! What a hoot! It's probably due to the coming Global Warming/Ice Age. It's very sad. The little suckers can't even use an albuterol inhaler without help. If you've missed some of your issues of _Estuary News_, you can catch the back issues he http://www.delawareestuary.org/publi...newsletter.asp The *real* story about the oysters is he http://www.delawareestuary.org/newsa...rentissues.asp It is?!? The entire text in Current Issues is: "Oyster Industry Gets Needed Support As reported in the spring 2005 issue of Estuary News, oyster populations in the Delaware Bay have been declining. Through a collaborative effort at the local, state and federal levels a large-scale shell planting and transplant program was kicked off on July 6, 2005. The program is expected to revitalize the resource and the industry. The program has resulted in a commitment of approximately $950,000, provided through the efforts of the states of Delaware and New Jersey, the Army Corps of Engineers, the Cumberland County Empowerment Zone, the New Jersey Shellfisheries Council, and members of the New Jersey and Delaware congressional delegation." We have a town in NJ named "Bivalve." Our shelled friends are very important to us. How...um, quaint. Say, that's not sexual innuendo, is it? And when you're planning a trip to south Jersey, make sure you schedule it around the annual Fungus Fest. If you don't dig mushrooms, bring some old smelly sneakers and we'll see what we can grow in them. Maybe we'll just have to add water. And you said Californicators were weird? Oh, and don't miss the Eggplant Festival. They hold that in my old home town, Vineland. You'll see some young ladies do things with an eggplant that you wouldn't imagine in your wildest dreams. I'll bet it's nothing like the Cuke, Zuke, and Banana Festivals. Is yours for fisters? (Yeeeeouch!) --== May The Angst Be With You! ==-- -Yoda, on a bad day -- http://diversify.com Ending Your Web Page Angst. |
#25
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"Larry Jaques" wrote in message
... snip The *real* story about the oysters is he http://www.delawareestuary.org/newsa...rentissues.asp It is?!? The entire text in Current Issues is: snip Yeah. That's the whole story. Oysters in, oysters out. We're joking here, but in fact the Delaware River and estuary have made a remarkable comeback. The only real problem they have now is non-point-source pollution: residential surface runoff. Too much fertilizer, too many other chemicals. But nothing like it was. We have shad runs, and trout (big trout) quite far down the river now. We have a town in NJ named "Bivalve." Our shelled friends are very important to us. How...um, quaint. Say, that's not sexual innuendo, is it? Nope. They weren't that subtle. They meant clams and oysters. That was the main industry on the Delaware Bay for a century or more. And when you're planning a trip to south Jersey, make sure you schedule it around the annual Fungus Fest. If you don't dig mushrooms, bring some old smelly sneakers and we'll see what we can grow in them. Maybe we'll just have to add water. And you said Californicators were weird? At least we don't eat toadstools. Oh, and don't miss the Eggplant Festival. They hold that in my old home town, Vineland. You'll see some young ladies do things with an eggplant that you wouldn't imagine in your wildest dreams. I'll bet it's nothing like the Cuke, Zuke, and Banana Festivals. Is yours for fisters? (Yeeeeouch!) Jeez. You're over the edge, which is to say, on the left coast. g -- Ed Huntress |
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