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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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Encoder sand belt creep
Looking at a link provided here about steel belts for driving the
encoder shaft eventually led me to look a several web sites of companies that produce stainless steel belts, or drive bands. It seems that all the applications where a timing element, such as a toothed pulley, are not used, belt creep occurs. This happens because the belt is only moving at the same speed as the pulley for a small part of rotation. On one side of the pulley the belt is stretched. On the other it's compressed. A miniscule amount. But .0001" is also miniscule. This is probably where the "backlash" comes from that I'm seeing. Or, maybe belt creep and belt stretch. If I can get a little free time I can find out what is really going on. I'll keep the group posted. Eric |
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See above repaired subject line
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#3
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On Thu, 06 Oct 2005 15:55:13 -0700, Eric R Snow
wrote: Hey Eric, There's another new one on me. What the heck is a "sand belt" ? Brian Lawson, Bothwell, Ontario. |
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On Thu, 06 Oct 2005 15:55:13 -0700, Eric R Snow
wrote: Looking at a link provided here about steel belts for driving the encoder shaft eventually led me to look a several web sites of companies that produce stainless steel belts, or drive bands. It seems that all the applications where a timing element, such as a toothed pulley, are not used, belt creep occurs. This happens because the belt is only moving at the same speed as the pulley for a small part of rotation. On one side of the pulley the belt is stretched. On the other it's compressed. A miniscule amount. But .0001" is also miniscule. This is probably where the "backlash" comes from that I'm seeing. Or, maybe belt creep and belt stretch. If I can get a little free time I can find out what is really going on. I'll keep the group posted. Eric Virtually ALL machine tool spindle encoders use rubber type timing belts, including C axis lathes. The OmniTurn cnc Lathe uses a .30 width rubber belt with "steps" about .08 apart between teeth. This allows threading into a feature. The spindle repeatability on the C axis spindle positioning is .04 degree. with its larger ladder type spindle drive belt. Gunner "Pax Americana is a philosophy. Hardly an empire. Making sure other people play nice and dont kill each other (and us) off in job lots is hardly empire building, particularly when you give them self determination under "play nice" rules. Think of it as having your older brother knock the **** out of you for torturing the cat." Gunner |
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On Fri, 07 Oct 2005 01:30:03 -0400, Brian Lawson
wrote: On Thu, 06 Oct 2005 15:55:13 -0700, Eric R Snow wrote: Hey Eric, There's another new one on me. What the heck is a "sand belt" ? Brian Lawson, Bothwell, Ontario. The sand belt is of course that part of town that lies along a sandy beach or the edge of the Mojave. In some places that would be the rock belt or cliff belt. Sorry about that. A sand belt is what you use in a belt sander. Oh wait. That's not it either. I know. It's a typo. The subject should have read "Encoders and belt creep". But you knew that. Eric |
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Eric R Snow wrote:
... where a timing element, such as a toothed pulley, are not used, belt creep occurs. ... This is probably where the "backlash" comes from that I'm seeing. ... Are you saying that you do NOT have toothed pulleys? How hard would it be to cut teeth? Bob BTW - why isn't is "pullies"? |
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Gunner wrote:
Virtually ALL machine tool spindle encoders use rubber type timing belts, including C axis lathes. The OmniTurn cnc Lathe uses a .30 width rubber belt with "steps" about .08 apart between teeth. .... Do they use toothed pulleys? Bob |
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Belt creep doesn't produce backlash but rather repeatibility errors.
Due to belt creep, there needs to be some indexing mecahnism to the transmission medium so that the mechanism doesn't creep. You can do a smooth belt if you repeatedly go back to a "start" calibration position more often than the expected creep ould produce but if you're running something like a mill or lathe, that really isn't practible, especially if the machine isn't motor driven and able to slew to the reset position. -- Why do penguins walk so far to get to their nesting grounds? |
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On Fri, 07 Oct 2005 13:21:44 -0400, Bob Engelhardt
wrote: Eric R Snow wrote: ... where a timing element, such as a toothed pulley, are not used, belt creep occurs. ... This is probably where the "backlash" comes from that I'm seeing. ... Are you saying that you do NOT have toothed pulleys? How hard would it be to cut teeth? Bob BTW - why isn't is "pullies"? Bob, I wasn't using toothed belt pulleys for two reasons. First, getting the diameter exactly 1.0000 in circunference would be tough. And they are not available in this size. I need this because the encoder, for now at least, is direct drive and the encoder max pulse output is 10,000 pulses per rev. which is my target resolution. Second, even though all my CNC machines use toothed belt drives the setup is different. The belt drives a screw with a pitch of .200. This means that an encoder mounted on the driven screw can have 1/5 the resolution for the same 10,000 pulses per inch. This screw business also means that any rotational error from the motor is reduced to 1/5. If the encoder is on the screw then drive belt backlash also doesn't matter as much. Finally, the CNC control has a backlash parameter which can be changed any time. So any backlash in the positioning system is accounted for by the software whenever an axis is reversed. The counting display I have has no such compensation. It does have a scale multiplication parameter that can be used to compensate for slight errors. If I wanted lower resolution then the display could compensate for larger errors. Eric |
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On Fri, 07 Oct 2005 13:23:00 -0400, Bob Engelhardt
wrote: Gunner wrote: Virtually ALL machine tool spindle encoders use rubber type timing belts, including C axis lathes. The OmniTurn cnc Lathe uses a .30 width rubber belt with "steps" about .08 apart between teeth. ... Do they use toothed pulleys? Bob Of course. Hence the "teeth" in the belts Gunner Confronting Liberals with the facts of reality is very much akin to clubbing baby seals. It gets boring after a while, but because Liberals are so stupid it is easy work." Steven M. Barry |
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