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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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#41
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OT, Sorta-LED flashlights...
On Sat, 18 Oct 2003 08:29:37 GMT, Bert pixelated:
Ted Edwards wrote: For many years I've used a carbide lamp with a somewhat oversized reflector. 4 hours operation on a film can of carbide. Good flood at your feet with a real reach to the spot. I've been experimenting for years with everything from candle lanterns to an inverter operated flourescent I built in 1960. Until the LED lights came along there just wasn't any serious competition to the carbide lamp. That depends on your criteria and application. I used to use a carbide lamp for caving. In terms of the duration-to-weight ratio, it was hard to beat, and it was the hands-down winner for coolness factor. But a So cool it could have blown your forehead off if it plugged up. I had some fun with carbide as a bare teen. I put some in water in a Clorox bottle and pat a pinhole in it. After lighting it, I squeezed until a 3' flame shot across my chemistry table in my bedroom. When my squeezing was done and I let go, it sucked the flame back into the bottle and exploded with the nice resounding boom that knocked me over. My mother came running into the room, screaming after she saw me laying on the floor. She stopped screaming when she realized that I was laughing. After many apologies and promises to never light carbide in my room again, she let me off the hook. Ahhh, memories... 6-volt halogen lamp put it to shame in terms of light output, as well as maintenance and ease of operation. I haven't done any caving in a while and haven't gotten around to trying out an LED lamp yet. One more memory. I used to live in Southern California and we used to crawl around the boulder caves east of I-5 north of Escondido. We were about 80' down one day when dust came down by the bucketload. After we scampered to the surface and climbed in the truck to leave, we found that there had been an earthquake right then. That was the last time we went caving in SoCal. All we had were handheld flashlights. I now have some of the Harbor Freight headlamps, a deal at $2 per. If I were to go caving now, I'd want an LED headlamp on my head and 2 backups in my pack. (No sense dying in a cave just because you couldn't find your way out, eh?) ------------------------------------------------------------- give me The Luxuries Of Life * http://www.diversify.com i can live without the necessities * 2 Tee collections online ------------------------------------------------------------- |
#42
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OT, Sorta-LED flashlights...
In article , Larry Jaques says...
That depends on your criteria and application. I used to use a carbide lamp for caving. In terms of the duration-to-weight ratio, it was hard to beat, and it was the hands-down winner for coolness factor. ... (gary) So cool it could have blown your forehead off if it plugged up. Now this is simply not true. One has to go to extreme lengths to 'plug up' a carbide lamp. The ceramic nozzle is held in with a taper fit, so it won't really support much pressure. Indeed, unless the nozzle is seated properly I've had them pop out under normal use. The other, most important feature though, is that the water feed drips down from the upper water chamber into the lower, carbide can. The moment any excess pressure is developed (and this can happen, if water suddenly seeps into a pocket of fresh carbide after the lamps been running for a while) is that the pressure in the bottom can increases, and the water feed is stopped. If the pressure goes higher, then the excess acetlyene is bubbled out the top vent of the water tank. By the time this happens the flame has already blown itself out in the reflector. The water feed valves in the lamps I own never really shut off *all* the way, so I doubt I could blow one of them up by even doing something as dumb as a) feeding a huge slug of water into a tank of b) really fresh carbide and then c) cranking the water feed valve down as tight as possible. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
#43
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OT, Sorta-LED flashlights...
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#44
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OT, Sorta-LED flashlights...
Gary Coffman wrote:
On Wed, 15 Oct 2003 19:08:29 GMT, "AL A." wrote: I am looking to build a "task" lamp (think dentist-type light) that uses high output white LEDs for a friend who often does work for extended periods of time in very remote places. I was looking at the NTE electronics "lightwave" flashlights snip They must. LEDs don't have the thermal lag that filament type bulbs have. So they can pulse the LED with a reasonably low duty cycle. If they use a 5% duty cycle, they can get average current draw down to 2.2 mA while still producing the same peak output as running continuously at 44 mA. Of course *average* output is also only 5%, but the eye has persistence, and is fooled into thinking it is seeing a much brighter light. Some strange effects would occur for rapidly moving objects, strobing, but for nearly stationary scenes you'd see about as well as if they were actually drawing 40 mA. Vision doesn't work that way. If it doesn't flicker, then it's strictly linear. 50ma 10% of the time looks just like 5ma. The only exception is where the frequency is low enough to create perceptible flicker. Some LEDs have a small efficiency gain when run at high currents. (most modern white or blue ones do not) -- http://inquisitor.i.am/ | | Ian Stirling. ---------------------------+-------------------------+-------------------------- He had been eight years upon a project for extracting sunbeams out of cucumbers, which were to be put in vials hermetically sealed, and let out to warm the air in raw inclement summers. -- Jonathan Swift, "Gulliver's Travels" (1726) |
#45
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OT, Sorta-LED flashlights...
Bert wrote:
flourescent I built in 1960. Until the LED lights came along there just wasn't any serious competition to the carbide lamp. That depends on your criteria and application. I used to use a carbide lamp for caving. In terms of the duration-to-weight ratio, it was hard to beat, and it was the hands-down winner for coolness factor. Indeed! I've never done any caving and my *serious* backpacking days are over (asthma) but my application was three days to onw week trips, often late fall or winter, and battery life/weight was very much a consideration. My lamps are the old Justrite ones and I've not found any newer ones as well made. They come with a dinky little reflector but the next size up (available as an accessory back then) makes a **huge** difference in the quality of the spot. I got a good flood at and near my feet to avoid tripping over things and could pick out objects a hundred yards away in the spot. 6-volt halogen lamp put it to shame in terms of light output, as well as maintenance and ease of operation. Any halogen that would provide as good a spot combined with simultaneous flood would really suck hard on those batteries! But I would expect caving is usually a few hours thing not a few days. while and haven't gotten around to trying out an LED lamp yet. I think the best ones will impress you. :-) Ted |
#46
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OT, Sorta-LED flashlights...
Don Foreman wrote:
capacity.) 6 LED's running at 40 mA and 2 volts each would consume Are we talking "white" LEDs here? I was under the impression that just under 4 volts was what they drop. Ted |
#47
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OT, Sorta-LED flashlights...
I believe it is standard practice to wire flourescent lights in
factories off each of the 3 phases alternatively in order to counter the strobe effect. I have seen strobing when a single phase supply is used. Jeff Wisnia wrote: Gary Coffman wrote: On Wed, 15 Oct 2003 19:08:29 GMT, "AL A." wrote: I am looking to build a "task" lamp (think dentist-type light) that uses high output white LEDs for a friend who often does work for extended periods of time in very remote places. I was looking at the NTE electronics "lightwave" flashlights http://www.nteinc.com/lightwave/ and they claim that they have circuitry that makes it possible to run one of the 10 led lights for 24 days, continuously, on 3 D cells. Assuming that the batteries are series connected, that's an average current draw of 2.2 mA for standard alkaline cells. Any idea how they accomplish that? Most of the high output LEDs I have seen seem to want to run between 20 and 40 mA current draw. Given the amp-hour ratings I find for D cells, I don't see how that would work out. Do they modulate the power to the LEDs in some way that helps extend the battery life so dramatically? They must. LEDs don't have the thermal lag that filament type bulbs have. So they can pulse the LED with a reasonably low duty cycle. If they use a 5% duty cycle, they can get average current draw down to 2.2 mA while still producing the same peak output as running continuously at 44 mA. Of course *average* output is also only 5%, but the eye has persistence, and is fooled into thinking it is seeing a much brighter light. Some strange effects would occur for rapidly moving objects, strobing, but for nearly stationary scenes you'd see about as well as if they were actually drawing 40 mA. They pulse repetition rate would have to be higher than the persistence duration of the eye to prevent you from noticing the strobing at ordinary movement speeds. It probably operates in the kilohertz range. Gary Cool reasoning there Gary, I like it, and any "hazards" caused by strobing of spinning stuff is not very likely, as you probably wouldn't have too much rotating machinery around places where the only light source was your flashlight. Except maybe under the hood of a car, where we all know enough to keep the hell away from the general vicinity of the fan blades when the engine is running. I remember a public school shop teacher telling me maybe 50 years ago to watch out for strobing of spinning machinery parts under fluorescent lamps, but I can't say I've ever noticed the effect. Maybe the phosphors used in today's lamps have longer persistance than those in the early ones. Jeff -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can keep smiling when things go wrong, you've thought of someone to place the blame on." |
#48
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OT, Sorta-LED flashlights...
On 18 Oct 2003 08:47:26 -0700, jim rozen
pixelated: In article , Larry Jaques says... That depends on your criteria and application. I used to use a carbide lamp for caving. In terms of the duration-to-weight ratio, it was hard to beat, and it was the hands-down winner for coolness factor. ... (gary) So cool it could have blown your forehead off if it plugged up. Now this is simply not true. One has to go to extreme lengths to 'plug up' a carbide lamp. The ceramic nozzle Give a man a little poetic license, will ya, Jim? I make light of the possibilities; Murphy will do the rest. Everything we touch/eat/drink/breathe is dangerous to us. Most of us ignore most of the danger most of the time. (Pass the adrenaline, please.) Now about that gas powered kitchen blender idea... ------------------------------------------------------- Have you read the new book "What Would Machiavelli Do?" ---------------------------- http://diversify.com Dynamic, Interactive Websites! -------------------------------------------------------- |
#49
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OT, Sorta-LED flashlights...
Larry Jaques wrote:
jim rozen pixelated: Larry Jaques says... SNIP So cool it could have blown your forehead off if it plugged up. Now this is simply not true. One has to go to extreme lengths to 'plug up' a carbide lamp. The ceramic nozzle Give a man a little poetic license, will ya, Jim? I make light of the possibilities; Murphy will do the rest. Everything we touch/eat/drink/breathe is dangerous to us. Most of us ignore most of the danger most of the time. (Pass the adrenaline, please.) Now about that gas powered kitchen blender idea... Hey, I've got a 21 cc weed whacker that I currently don't use for half the year. I wonder . . .? g R, Tom Q. |
#50
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OT, Sorta-LED flashlights...
In article , Larry Jaques says...
Give a man a little poetic license, will ya, Jim? I make light of the possibilities; Murphy will do the rest. OK, its just that I really do like the smell of acetylene. When I was a kid, I had a close friend, also mechanically inclined. I had shown him my carbide lamp, and he was rapidly engaged in trying to duplicate it. Until his parents found out, and threw out the 'you'll blow yer face off kid' argument. It was dumb then, it's dumb now. He never got to finish that carbide lamp, made out of the aluminum 35mm film cans. Would have been nice. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
#51
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OT, Sorta-LED flashlights...
In article , Ted Edwards says...
... My lamps are the old Justrite ones and I've not found any newer ones as well made. They come with a dinky little reflector but the next size up (available as an accessory back then) makes a **huge** difference in the quality of the spot. The reflectors come in three sizes: 'dinky,' 'big,' and 'oh my god' and that last one really works great. Justrite stopped making the brass lamps, and switched over to the gray plastic ones. I think that one change killed the entire company. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
#52
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OT, Sorta-LED flashlights...
On Sat, 18 Oct 2003 21:00:36 GMT, Ted Edwards
wrote: Don Foreman wrote: capacity.) 6 LED's running at 40 mA and 2 volts each would consume Are we talking "white" LEDs here? I was under the impression that just under 4 volts was what they drop. Some do, others work on less. The 4-volt LED's are probably brighter than the lower voltage ones at the same current. Do the watt-hour math for your LED(s) and operating current of your choice. My point was that an efficient switching regulator could significantly extend battery life because it uses more of the available energy from an alkaline battery whose voltage changes significantly over its lifetime. Others have observed that as well. It therefore makes sense to figure the watts per LED and the watt-hours available from a given cell or set of cells, and use those to estimate operating time. Lithium batteries are neat, but they are very pricey. |
#53
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OT, Sorta-LED flashlights...
On Sat, 18 Oct 2003 18:56:47 -0400, Tom Quackenbush
pixelated: Larry Jaques wrote: Now about that gas powered kitchen blender idea... Hey, I've got a 21 cc weed whacker that I currently don't use for half the year. I wonder . . .? g http://www.gasblender.com/ http://www.totallygross.com/ http://www.blenderblaster.com/blenderblaster/ That last one is the picture that showed up on the Wreck a couple years ago, spewing coffee all over monitors everywhere. ------------------------------------------------------- Have you read the new book "What Would Machiavelli Do?" ---------------------------- http://diversify.com Dynamic, Interactive Websites! -------------------------------------------------------- |
#54
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OT, Sorta-LED flashlights...
Larry Jaques wrote:
Tom Quackenbush pixelated: SNIP Hey, I've got a 21 cc weed whacker that I currently don't use for half the year. I wonder . . .? g http://www.gasblender.com/ http://www.totallygross.com/ http://www.blenderblaster.com/blenderblaster/ That last one is the picture that showed up on the Wreck a couple years ago, spewing coffee all over monitors everywhere. Very cool. In the same vein (high power beverage accoutrements?): http://www.asciimation.co.nz/beer/ (jet powered cooler) R, Tom Q. |
#55
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OT, Sorta-LED flashlights...
In article , Don Foreman says...
Lithium batteries are neat, but they are very pricey. But supposedly they do have a very long shelf life, and way back in the dark ages, the question came up about using them for disaster emergency kits IIRC. I would put the li batteries in those. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
#56
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OT, Sorta-LED flashlights...
jim rozen wrote:
The reflectors come in three sizes: 'dinky,' 'big,' and 'oh my god' and that last one really works great. Got one of the last but not very practicle for hiking! :-) Justrite stopped making the brass lamps, and switched over to the gray plastic ones. I think that one change killed the entire company. Could well be. I bought one of those. I was monumentally underwhelmed. Ted |
#57
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OT, Sorta-LED flashlights...
Another approach is to buy alkaline batteries, put them in a plastic
bag and in the freezer. IIRC alkaline batteries have at least a five year shelf life, so you do have to remember to get some more every five years or so. Dan jim rozen wrote in message But supposedly they do have a very long shelf life, and way back in the dark ages, the question came up about using them for disaster emergency kits IIRC. I would put the li batteries in those. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
#58
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OT, Sorta-LED flashlights...
Dan Caster wrote: Another approach is to buy alkaline batteries, put them in a plastic bag and in the freezer. IIRC alkaline batteries have at least a five year shelf life, so you do have to remember to get some more every five years or so. Dan But, make damn sure that plastic bag is dry and sealed really tight so you don't get any moisture inside it to condense on the battery and form a discharge path. I used to keep my spare flashlight batteries in the freezer back in the old days when the only batteries you could get were the zinc-carbon Leclanche cells. The current alkaline cells have much longer shelf life, so I've given up on keeping them in the freezer, and I don't keep camera film there any more either, since switching to digital photography. What I *do* keep in the kitchen fridge's freezer are adhesives like JB weld and other epoxies, Gorrilla Glue, and cynoacrylic "super glues". I've got a couple of little tubes of silver conductive epoxy (I bought them over ten years ago, and it's not the cheapest stuff in the world.) stored there for the occasional times I need to make an electrical repair connection on something which won't take solder or would be damaged by the heat of soldering. I used some of it a little while ago and it was still as usable as the day I bought it. Jeff jim rozen wrote in message But supposedly they do have a very long shelf life, and way back in the dark ages, the question came up about using them for disaster emergency kits IIRC. I would put the li batteries in those. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== -- Jeff Wisnia (W1BSV + Brass Rat '57 EE) "If you can smile when things are going wrong, you've thought of someone to blame it on." |
#59
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OT, Sorta-LED flashlights...
On Mon, 10 Nov 2003 23:23:12 -0500, No1 wrote:
On Thu, 16 Oct 2003 01:22:36 GMT, Gunner wrote: On Wed, 15 Oct 2003 14:52:10 -0500, Bob Robinson wrote: AL A. wrote: Hi all, I know this is not strictly on topic, but this crew seems to know something about everythig, so here goes: I am looking to build a "task" lamp (think dentist-type light) that uses high output white LEDs for a friend who often does work for extended periods of time in very remote places. I was looking at the NTE electronics "lightwave" flashlights http://www.nteinc.com/lightwave/ and they claim that they have circuitry that makes it possible to run one of the 10 led lights for 24 days, continuously, on 3 D cells. Any idea how they accomplish that? Most of the high output LEDs I have seen seem to want to run between 20 and 40 mA current draw. Given the amp-hour ratings I find for D cells, I don't see how that would work out. Do they modulate the power to the LEDs in some way that helps extend the battery life so dramatically? I looked at just modifing a lightwave flashlight for the task at hand, but the beam is a bit too wide for what he needs. So I am hoping to build something with maybe 3 LEDs and appropriate optics to give a fairly narrow, even beam, mounted on a gooseneck type thing, with a remote battery pack on a cord. Any thoughts on the electronics involved? I can handle that part of it, if I know what I am trying to accomplish.Of course the body of the thing will be METAL, nicely turned, naturally. (obligatory metalworking content...) Thanks for any ideas you can offer. -AL AL, I'm working on a similar project at the moment. Here's what my research has yielded so far. The majority of ultra bright leds do operate in the 20-40ma range, and the forward voltage is around 1.5-1.7V. If you arrange the 3 LEDs in series with at least enough cells to provide 4.5V and an appropriate current-limiting resistor, your current draw will be 20-40ma. If the NTE light is using 7 LEDs with 3 D cells, they are wiring them in parallel, so the current draw is at least 140ma and the 24 hr figure is highly suspect. If you connect yours in parallel, you could get by with 2 1.5V cells, but your current draw would triple. Hope this helps, Bob If you folks come up with decent LED flashlights, or plans..the people over on misc.survivalism would love to have some, as this is a regular topic of discussion. Gunner "You cannot invade the mainland United States. There would be a rifle behind each blade of grass." --Japanese Admiral Isoroku Yamamoto Gunner, have a look at mine on http://members.cox.net/ledflashlight The little two led light work really well, I used them for 4 days during Isabel. Those cost about $12 in parts but are pretty rugged, you can turn one on and throw it in your back yard and just go pick it up. They run on a 9 volt battery or 4 AAA's depending on the dropping resistor. The one shown uses 4 AAA's I get very good time out of them(usable light)before needing to change a battery. One nice thing is these lights will fit in the mouth between your teeth , when you need two hands, without much discomfort and an aluminum type thratens to break your teeth. I use those particular Led holders because they act as reflectors, versus just mounting the Led in the raw. The 10 led job was used, along with the 2 Led versions, during Isabel also and had been used many many hours befor. I use that one under the truck. The ten Led flashlight runs on 4 D cells and I have yet to change them in the couple of months since I built it. I don't know the exact run time. A note, you wont get blazing bright out of these things, but you get plent of usable light. Leds are directional and don't "add". If you have ten LEd's pointing at the same spot then you get brighter light. If the Led's are pointing straight forward like the ten Led flashlight then you get more light, some gets brighter because some of the Led's are close enough to add. No1 MANY thanks, saved for closer review!!! Gunner "By calling attention to 'a well regulated militia', the 'security' of the nation, and the right of each citizen 'to keep and bear arms', our founding fathers recognized the essentially civilian nature of our economy. Although it is extremely unlikely that the fears of governmental tyranny which gave rise to the Second Amendment will ever be a major danger to our nation, the Amendment still remains an important declaration of our basic civilian-military relationships, in which every citizen must be ready to participate in the defense of his country. For that reason, I believe the Second Amendment will always be important." -- Senator John F. Kennedy, (D) 1960 |
#60
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OT, Sorta-LED flashlights...
Stuff deleted ,; ,;Gunner, have a look at mine on http://members.cox.net/ledflashlight ,;The little two led light work really well, I used them for 4 days during Isabel. ,;Those cost about $12 in parts but are pretty rugged, you can turn one on and ,;throw it in your back yard and just go pick it up. They run on a 9 volt battery ,;or 4 AAA's depending on the dropping resistor. The one shown uses 4 AAA's I get ,;very good time out of them(usable light)before needing to change a battery. One ,;nice thing is these lights will fit in the mouth between your teeth , when you ,;need two hands, without much discomfort and an aluminum type thratens to break ,;your teeth. I use those particular Led holders because they act as reflectors, ,;versus just mounting the Led in the raw. Nice project. A circuit diagram would be nice. ,; ,;The 10 led job was used, along with the 2 Led versions, during Isabel also and ,;had been used many many hours befor. I use that one under the truck. The ten Led ,;flashlight runs on 4 D cells and I have yet to change them in the couple of ,;months since I built it. I don't know the exact run time. ,; ,;A note, you wont get blazing bright out of these things, but you get plent of ,;usable light. Leds are directional and don't "add". If you have ten LEd's ,;pointing at the same spot then you get brighter light. If the Led's are pointing ,;straight forward like the ten Led flashlight then you get more light, some gets ,;brighter because some of the Led's are close enough to add. ,; ,; ,;No1 |
#61
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OT, Sorta-LED flashlights...
crossposted
In article , No1 wrote: On Thu, 16 Oct 2003 01:22:36 GMT, Gunner wrote: On Wed, 15 Oct 2003 14:52:10 -0500, Bob Robinson wrote: AL A. wrote: Hi all, I know this is not strictly on topic, but this crew seems to know something about everythig, so here goes: I am looking to build a "task" lamp (think dentist-type light) that uses high output white LEDs for a friend who often does work for extended periods of time in very remote places. I was looking at the NTE electronics "lightwave" flashlights http://www.nteinc.com/lightwave/ and they claim that they have circuitry that makes it possible to run one of the 10 led lights for 24 days, continuously, on 3 D cells. Any idea how they accomplish that? Most of the high output LEDs I have seen seem to want to run between 20 and 40 mA current draw. Given the amp-hour ratings I find for D cells, I don't see how that would work out. Do they modulate the power to the LEDs in some way that helps extend the battery life so dramatically? I looked at just modifing a lightwave flashlight for the task at hand, but the beam is a bit too wide for what he needs. So I am hoping to build something with maybe 3 LEDs and appropriate optics to give a fairly narrow, even beam, mounted on a gooseneck type thing, with a remote battery pack on a cord. Any thoughts on the electronics involved? I can handle that part of it, if I know what I am trying to accomplish.Of course the body of the thing will be METAL, nicely turned, naturally. (obligatory metalworking content...) Thanks for any ideas you can offer. -AL AL, I'm working on a similar project at the moment. Here's what my research has yielded so far. The majority of ultra bright leds do operate in the 20-40ma range, and the forward voltage is around 1.5-1.7V. If you arrange the 3 LEDs in series with at least enough cells to provide 4.5V and an appropriate current-limiting resistor, your current draw will be 20-40ma. If the NTE light is using 7 LEDs with 3 D cells, they are wiring them in parallel, so the current draw is at least 140ma and the 24 hr figure is highly suspect. If you connect yours in parallel, you could get by with 2 1.5V cells, but your current draw would triple. Hope this helps, Bob If you folks come up with decent LED flashlights, or plans..the people over on misc.survivalism would love to have some, as this is a regular topic of discussion. Gunner "You cannot invade the mainland United States. There would be a rifle behind each blade of grass." --Japanese Admiral Isoroku Yamamoto Gunner, have a look at mine on http://members.cox.net/ledflashlight The little two led light work really well, I used them for 4 days during Isabel. Those cost about $12 in parts but are pretty rugged, you can turn one on and throw it in your back yard and just go pick it up. They run on a 9 volt battery or 4 AAA's depending on the dropping resistor. The one shown uses 4 AAA's I get very good time out of them(usable light)before needing to change a battery. One nice thing is these lights will fit in the mouth between your teeth , when you need two hands, without much discomfort and an aluminum type thratens to break your teeth. I use those particular Led holders because they act as reflectors, versus just mounting the Led in the raw. The 10 led job was used, along with the 2 Led versions, during Isabel also and had been used many many hours befor. I use that one under the truck. The ten Led flashlight runs on 4 D cells and I have yet to change them in the couple of months since I built it. I don't know the exact run time. A note, you wont get blazing bright out of these things, but you get plent of usable light. Leds are directional and don't "add". If you have ten LEd's pointing at the same spot then you get brighter light. If the Led's are pointing straight forward like the ten Led flashlight then you get more light, some gets brighter because some of the Led's are close enough to add. No1 -----= Posted via Newsfeeds.Com, Uncensored Usenet News =----- http://www.newsfeeds.com - The #1 Newsgroup Service in the World! -----== Over 100,000 Newsgroups - 19 Different Servers! =----- |
#62
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OT, Sorta-LED flashlights...
In article , No1 says...
Really rough directions for construction; Really, really rough directions: solder the led, the dropping resistor, and a decent toggle switch together in series with a 9V lithium battery. Tape the switch to the side of the battery with electrical tape, tape over the top connections as well. Insulate the led leads with some teflon spagetti and leave it hanging out the top. Done. These are basically throw-aways, cheap and they last for *ever*. Shelf life for the li batteries is much longer than alkaline as well. Color of LED to be chosen at will by the end user. Jim ================================================== please reply to: JRR(zero) at yktvmv (dot) vnet (dot) ibm (dot) com ================================================== |
#63
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OT, Sorta-LED flashlights...
On Wed, 12 Nov 2003 00:19:46 -0500, No1 wrote:
Nice project. A circuit diagram would be nice. Use fixed pitch for the crappy ascii art. minus battery ------resistor-------led-------switch------plus battery ------resistor-------led----- All LED's are in parallel with a dropping resistor in series. I used 100 ohm for the 6 volt lights and 330 ohm for the nine volt lights. Rdroppin = Vsupply - Vled / Iled Vsupply = 6 or 9 volts Vled = 3.6 volts ( I use the lower voltage rating) Iled = 20ma. or .02 amps 6 - 3.6 = 2.4 / .02 = 120 ohms so I am a bit low on the 6 volt dropping resistors. In the 10 led flashlight the led's run a little bit warm, probably because new batteries are a higher voltage. 9 - 3.6 = 5.4 / .02 = 270 ohms. I used 330 ohms because it was what I had on hand at the time and that give .016 amps rather than .02 amps, not much difference. There are a couple of problems with these designs. Number one is that the resistors are dissipating more battery power than the LEDs, in other words, system efficiency is less than 50%. Number two is that light output diminishes as battery terminal voltage falls. Both problems can be solved by using an LED controller IC instead of the brute force current limiting resistors. An example would be the LTC3205 charge pump LED controller chip. This chip is a switch mode constant current source with 92% efficiency. It will maintain the programmed LED current down to an input voltage of 2.7 volts. (Max input voltage is only 6 volts, so it is only suitable for a smaller light, but it will double the battery life, and maintain full brilliance until the batteries are completely exhausted.) Other choices would be the Maxim MAX1553 or MAX1554. The latter can drive 10 LEDs at a maximum (pulsed) current of 970 mA with an efficiency of 82%. The former can drive 6 LEDs with a maximum current of 470 mA, and an efficiency of 88%. Either of these would be suitable for a larger light. There are a number of other driver chips available. I only picked these as representative. Do some searching of the various manufacturers' product literature to find other devices and application circuits. Gary |
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OT, Sorta-LED flashlights...
"AL A." wrote in message .. .
I am looking to build a "task" lamp (think dentist-type light) that uses high output white LEDs for a friend who often does work for extended periods of time in very remote places. I was looking at the NTE electronics "lightwave" flashlights http://www.nteinc.com/lightwave/ and they claim that they have circuitry that makes it possible to run one of the 10 led lights for 24 days, continuously, on 3 D cells. Given your application, you almost certainly do not want to use LED's. A quick rundown of lamp efficiency stolen from Don Klipstein's web page, http://members.misty.com/don/light.html: White LED: 25 lumens/watt Incadescent bulb: 17 lumens/watt Compact fluorescents: mostly 45-60 lumens/watt including ballast losses. 32 watt T8 fluorescent in "average condition": typically around 80 lumens/watt including ballast losses. Battery-powered ballasts to fluorescents will not be as good as the numbers quoted, but they can come close. Typically task lights will be built around Circline fluorescents. Tim. |
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OT, Sorta-LED flashlights...
crossposted to alt.caving as interest
In article , No1 wrote: On Tue, 11 Nov 2003 07:01:49 -0600, (Don Wilkins) wrote: Stuff deleted ,; ,;Gunner, have a look at mine on http://members.cox.net/ledflashlight ,;The little two led light work really well, I used them for 4 days during Isabel. ,;Those cost about $12 in parts but are pretty rugged, you can turn one on and ,;throw it in your back yard and just go pick it up. They run on a 9 volt battery ,;or 4 AAA's depending on the dropping resistor. The one shown uses 4 AAA's I get ,;very good time out of them(usable light)before needing to change a battery. One ,;nice thing is these lights will fit in the mouth between your teeth , when you ,;need two hands, without much discomfort and an aluminum type thratens to break ,;your teeth. I use those particular Led holders because they act as reflectors, ,;versus just mounting the Led in the raw. Nice project. A circuit diagram would be nice. Use fixed pitch for the crappy ascii art. minus battery ------resistor-------led-------switch------plus battery ------resistor-------led----- All LED's are in parallel with a dropping resistor in series. I used 100 ohm for the 6 volt lights and 330 ohm for the nine volt lights. Rdroppin = Vsupply - Vled / Iled Vsupply = 6 or 9 volts Vled = 3.6 volts ( I use the lower voltage rating) Iled = 20ma. or .02 amps 6 - 3.6 = 2.4 / .02 = 120 ohms so I am a bit low on the 6 volt dropping resistors. In the 10 led flashlight the led's run a little bit warm, probably because new batteries are a higher voltage. 9 - 3.6 = 5.4 / .02 = 270 ohms. I used 330 ohms because it was what I had on hand at the time and that give .016 amps rather than .02 amps, not much difference. You would think you could put two leds in series with the 9 volts ,it works good on paper but not in practice. Try it and see if it works well for you. These led I have are rated at 3.6 - 4 volts at around 20 ma.. I went through the trouble of checking all the leds against each other for voltage drops and currents. You can get groups close to each other but not exactly matching. On one of the 9 volt lights when the battery gets low you can look directly at one of the leds and the other is still too bright to stare at. I got the leds from http://www.whitelightLED.com/ These are the 5mm 20 degree 6400 mcd leds. White leds can be found elsewhere on the web. Stay away from the crappy expensive white leds at radio shack. While your eyes are more sensitive to the green spectrum if you use green leds you will have a lot of trouble distinguishing colors, really a bad thing if you are working in an electrical panel or need to distinguish colors. You can get bright yellow leds but they are rather rough on the eyes, I call it **** vision, those are good for illuminating a hallway or such. Blues leds are way kewl but the ones I have are also rough on the eyes, like those blue runway lights. Why not just slap a bunch of leds in something and then use a lens to collimate the beams? Because the leds already have lenses on them and you will get several spotlights at all sorts of angles. One led behind a lens works pretty good. I haven't had the time to see if I could point the leds the other way, down into a reflector of a flashlight and get a good or better beam than the little led holders I am currently using. There is not a great amount of sidle splash from the leds to be usable, bright enough to bother you and that is why I use the led holders. I just slapped the web page together one night. One thing that isn't show very well on my little web page is the switch you get for the 2 led flashlight has a plastic nut with a washer built in. You have to use a pair of diags to cut the washer away or the nut will not fit in the case. Once cut and tightened you also have to shave the top of the nut down enough to close the case. The case cover has a slot cut out at the switch so it can fit over the nut. I use an 11/16 paddle bit in a drill press for the switch. You put the lid on the box and drill in the center of the side of the box, very slightly lower than center towards the bottom. The switch has a locking tab on it, you can cut it off with a razor knife but I leave it on and file a slot. The led holders go roughly center front with enough spacing to screw the nuts down. Really rough directions for construction; Drill and clean all holes. File slot for switch. Cut washer off of switch nut. Mount switch with locking tab forward , tighten nut so that one flat is up and instal led holders. Cut slot in case top and then trim switch nut to fit flush with the case side. Install leds so the anodes or cathodes are on top in a : pattern. Bend led cathodes in an L shape so they point towards each other and solder. Solder dropping resistors to led anodes, the one furthest from the switch needs insulation between the resistor and the led so it doesn't short to anything (I use insulation from bell wire). Solder other ends of dropping resistors to one side of the switch and then bend that tab towards the front of the case. Solder the red battery wire to the switch and bend that tab towards the back of the case. Solder black battery wire to the led cathodes. Install batteries and test. If it works then put tape on the back of the switch. Out the batteries in the case and put foam rubber(or what ever it is called now) on top of the batteries to hold then in place and from rattling and shorting out the leds and then screw down the case cover. Place light in shirt pocket for later use. If it doesn't work then look closely and find out where you went wrong and fix it. Like I said, this is VERY rough. It is much easier to build it than it is to talks about how to build it. If you need further explanations or details then feel free to ask. No1 -----= Posted via Newsfeeds.Com, Uncensored Usenet News =----- http://www.newsfeeds.com - The #1 Newsgroup Service in the World! -----== Over 100,000 Newsgroups - 19 Different Servers! =----- |
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OT, Sorta-LED flashlights...
Gary Coffman wrote:
diminishes as battery terminal voltage falls. Both problems can be solved by using an LED controller IC instead of the brute force current limiting resistors. An example would be the LTC3205 charge pump LED controller chip. This ... Other choices would be the Maxim MAX1553 or MAX1554. The latter can I'd like to check those out. If you have a URL handy, it would be appreciated otherwise, I'll search. Another one Don Foreman found is http://www.supertex.com/ and look at the HV9903. Ted |
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OT, Sorta-LED flashlights...
White LED: 25 lumens/watt
per watt of LIGHT output Incadescent bulb: 17 lumens/watt Per watt of ELECTRICITY input. They use different rating systems, or so I read. For instance LEDs would be damn near 1 watt light out for 1 watt electrical in. Lumen is color-balanced perceived intensity, highest near 500 nm depending on brightness. Battery-powered ballasts to fluorescents will not be as good as the numbers quoted, but they can come close. I use a Shack inverter with low idle and reasonable efficiency to power two each 9W spirals in desk lamps on the handlbars of the Ultracapcitor Bike. They can be interchanged to a whole series of colors and strengths quickly. The whole thing is pretty efficient. I just need to wire the lamps to the outlet box to the inverter to the motor. A few minutes with the crimper. A brilliant 100W incandescent equivalent at less than my old 35 W tractor headlight, the one that took my up the trail at night, powered by pedaling. Anyway, different system, non-interconvertible results. Read Grainger they have good article on what's it called, fixture efficiency? Plug-to-light including for parking lots, light lost to the wrong (telescope frustrating) directions. Yours, Doug Goncz (at aol dot com) Replikon Research, Seven Corners, VA 1100 original posts at: http://groups.google.com/groups?as_e...uthors=dgoncz@ |
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OT, Sorta-LED flashlights...
On Wed, 12 Nov 2003 19:01:33 GMT, Ted Edwards wrote:
Gary Coffman wrote: Other choices would be the Maxim MAX1553 or MAX1554. The latter can I'd like to check those out. If you have a URL handy, it would be appreciated otherwise, I'll search. http://www.maxim-ic.com/ Gary |
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OT, Sorta-LED flashlights...
Gary Coffman wrote:
I'd like to check those out. If you have a URL handy, it would be appreciated otherwise, I'll search. http://www.maxim-ic.com/ Thanks Gary. Looks like some very interesting parts. Ted |
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OT, Sorta-LED flashlights...
On Mon, 17 Nov 2003 04:04:51 GMT, Ted Edwards
brought forth from the murky depths: Gary Coffman wrote: I'd like to check those out. If you have a URL handy, it would be appreciated otherwise, I'll search. http://www.maxim-ic.com/ Thanks Gary. Looks like some very interesting parts. http://www.maxim-ic.com/appnotes.cfm...ber/1037/ln/en A key page to their LED info. http://www.zetex.com/3.0/pdf/ZXSC300.pdf Here is another 95% efficient off-brand I hadn't heard of. They're half the price of the others but have a 4 to 5x quiescent drain. Switch off Vcc to the chip, eh? I ordered some of the LEDs from www.whitelightled.com and he even sent some resistors and schematics with 'em. Cool. --- - Friends don't let friends use FrontPage - http://diversify.com Dynamic Website Programming |
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