Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

Reply
 
LinkBack Thread Tools Search this Thread Display Modes
  #1   Report Post  
Gary Owens
 
Posts: n/a
Default Nichoels 5H hand mill

I have a chance to pick up a Nicholas 5H hand mill for $300. It seems to be
in good condition, under 30 years of gunk. It has a pumantic (sp) feed, and
a HUGE 3/4 motor. Does that seem like a reasonable price. I can't fit a full
size mill in my shed, so this looks like the ticket.
Any comments, Ideas, ect.

Thank You
gary



  #2   Report Post  
ATP*
 
Posts: n/a
Default


"Gary Owens" wrote in message
...
I have a chance to pick up a Nicholas 5H hand mill for $300. It seems to be
in good condition, under 30 years of gunk. It has a pumantic (sp) feed, and
a HUGE 3/4 motor. Does that seem like a reasonable price. I can't fit a
full size mill in my shed, so this looks like the ticket.
Any comments, Ideas, ect.

Thank You
gary

Don't know what the market in Florida is. They don't usually bring more than
$200 in NY, and that's when they're in pretty clean shape. Does it have a
functioning arbor? If not you will have to buy one with the right pilot end
which turned into a PITA project for me. Later I picked up a better Nichols
mill at an auction for less than I spent on an arbor for the first machine.
I would make sure that everything's there and is functional before you
purchase it. 3/4 HP may be an older model, one of mine is a 1HP and the
other is a 1-1/2 HP. There is also a high speed spindle option with special
bearings on some models. Don Nichols is the expert here, a Google search on
his posts will yield quite a bit of info.


  #3   Report Post  
DoN. Nichols
 
Posts: n/a
Default

In article ,
Gary Owens wrote:
I have a chance to pick up a Nicholas 5H hand mill for $300.


Do you mean a "Nichols" mill? You've used two different
spellings, neither of which match what I know about.

If so, you can visit my web page and pick up a copy of the
manual which covers all of the machines which they made. (The page also
documents some things which I went through with my really antique
version to bring it up to a bit closer to modern.):

http://www2.d-and-d.com/NICHOLS-mill/index.html

Note that the manual has been scanned from a paper copy, and is in PDF
format. The first page (the cover) was scanned in grayscale, while all
of the others are scanned in pure B&W, so that first page is really
*slow* to display. I would suggest printing the whole thing, if you
have a laser printer ready to hand.

It seems to be
in good condition, under 30 years of gunk. It has a pumantic (sp) feed, and


Hmm ... that pneumatic feed will be a pain for detail work. The
ones fitted with that don't normally have either the lever feed or the
leadscrew. (Mine has both as options.) The pneumatic feed is great for
production work -- when you have a lot of the same thing to make.

a HUGE 3/4 motor.


That motor also includes a gearbox so the output speed is a lot
lower than you would otherwise have. Note that it requires three phase
power. Do you have that? If not, you can use either a home-built
rotary converter, or even nicer, a VFD. (I'm using a VFD to drive
mine.)

Does that seem like a reasonable price.


The price seems quite reasonable to me. It would be nicer for
home shop use if it had leadscrews or levers for the X axis, but you can
probably work out how to use it as is for most things. You'll want
an air compressor as well, to work the feed.

Mine cost only $200.00 on eBay -- but the shipping cost was
greater than the cost of the machine.

I can't fit a full
size mill in my shed, so this looks like the ticket.


It is a very solid horizontal spindle machine. Mine was around
1100 pounds. The pneumatic feed may add a bit more weight. Be *very*
careful when moving it. And if it starts to topple, *let* it. $300.00
is cheap compared to a stay in the hospital, or a loss of life.

There is a vertical head available for it (also documented in my
web site), and you should be able to fit it more easily than I did, as
my machine was from before the vertical head was a part of the game.

Any comments, Ideas, ect.


If it is truly a Nichols mill, it will be a good mill. You
would be amazed at how much metal a horizontal spindle machine can move
with a slab milling cutter.

Enjoy,
DoN.
--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---
  #4   Report Post  
Waynemak
 
Posts: n/a
Default

Love mine, the 40 taper is a good strong point, I am able to run bigger and
mills than with my vertical mill
"DoN. Nichols" wrote in message
...
In article ,
Gary Owens wrote:
I have a chance to pick up a Nicholas 5H hand mill for $300.


Do you mean a "Nichols" mill? You've used two different
spellings, neither of which match what I know about.

If so, you can visit my web page and pick up a copy of the
manual which covers all of the machines which they made. (The page also
documents some things which I went through with my really antique
version to bring it up to a bit closer to modern.):

http://www2.d-and-d.com/NICHOLS-mill/index.html

Note that the manual has been scanned from a paper copy, and is in PDF
format. The first page (the cover) was scanned in grayscale, while all
of the others are scanned in pure B&W, so that first page is really
*slow* to display. I would suggest printing the whole thing, if you
have a laser printer ready to hand.

It seems to
be
in good condition, under 30 years of gunk. It has a pumantic (sp) feed,
and


Hmm ... that pneumatic feed will be a pain for detail work. The
ones fitted with that don't normally have either the lever feed or the
leadscrew. (Mine has both as options.) The pneumatic feed is great for
production work -- when you have a lot of the same thing to make.

a HUGE 3/4 motor.


That motor also includes a gearbox so the output speed is a lot
lower than you would otherwise have. Note that it requires three phase
power. Do you have that? If not, you can use either a home-built
rotary converter, or even nicer, a VFD. (I'm using a VFD to drive
mine.)

Does that seem like a reasonable price.


The price seems quite reasonable to me. It would be nicer for
home shop use if it had leadscrews or levers for the X axis, but you can
probably work out how to use it as is for most things. You'll want
an air compressor as well, to work the feed.

Mine cost only $200.00 on eBay -- but the shipping cost was
greater than the cost of the machine.

I can't fit a
full
size mill in my shed, so this looks like the ticket.


It is a very solid horizontal spindle machine. Mine was around
1100 pounds. The pneumatic feed may add a bit more weight. Be *very*
careful when moving it. And if it starts to topple, *let* it. $300.00
is cheap compared to a stay in the hospital, or a loss of life.

There is a vertical head available for it (also documented in my
web site), and you should be able to fit it more easily than I did, as
my machine was from before the vertical head was a part of the game.

Any comments, Ideas, ect.


If it is truly a Nichols mill, it will be a good mill. You
would be amazed at how much metal a horizontal spindle machine can move
with a slab milling cutter.

Enjoy,
DoN.
--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---



  #5   Report Post  
Gary Owens
 
Posts: n/a
Default

DoN;
Thank You for the response. Yes spelling is not my strong point. I went
to your site, and it was a help answering a lot of the questions I have, but
I didn't find the manual. Now I understand why I was told that the speed
was changed by changing the pulleys around.
I've got 220 1ph in my shop, (that was a spring project, to run the air
cond), but I'm not sure if I want to go with a VFD or put on a DC motor, as
3/4 hp is small enough to make it affordable.
I can see this is going to be a summer long project, but the size and cost
of the unit make it something that will be acceptable to me and also
acceptable to my wife.
gary
http://www.westcanalcrafts.com/


"DoN. Nichols" wrote in message
...
In article ,
Gary Owens wrote:
I have a chance to pick up a Nicholas 5H hand mill for $300.


Do you mean a "Nichols" mill? You've used two different
spellings, neither of which match what I know about.

If so, you can visit my web page and pick up a copy of the
manual which covers all of the machines which they made. (The page also
documents some things which I went through with my really antique
version to bring it up to a bit closer to modern.):

http://www2.d-and-d.com/NICHOLS-mill/index.html

Note that the manual has been scanned from a paper copy, and is in PDF
format. The first page (the cover) was scanned in grayscale, while all
of the others are scanned in pure B&W, so that first page is really
*slow* to display. I would suggest printing the whole thing, if you
have a laser printer ready to hand.

It seems to
be
in good condition, under 30 years of gunk. It has a pumantic (sp) feed,
and


Hmm ... that pneumatic feed will be a pain for detail work. The
ones fitted with that don't normally have either the lever feed or the
leadscrew. (Mine has both as options.) The pneumatic feed is great for
production work -- when you have a lot of the same thing to make.

a HUGE 3/4 motor.


That motor also includes a gearbox so the output speed is a lot
lower than you would otherwise have. Note that it requires three phase
power. Do you have that? If not, you can use either a home-built
rotary converter, or even nicer, a VFD. (I'm using a VFD to drive
mine.)

Does that seem like a reasonable price.


The price seems quite reasonable to me. It would be nicer for
home shop use if it had leadscrews or levers for the X axis, but you can
probably work out how to use it as is for most things. You'll want
an air compressor as well, to work the feed.

Mine cost only $200.00 on eBay -- but the shipping cost was
greater than the cost of the machine.

I can't fit a
full
size mill in my shed, so this looks like the ticket.


It is a very solid horizontal spindle machine. Mine was around
1100 pounds. The pneumatic feed may add a bit more weight. Be *very*
careful when moving it. And if it starts to topple, *let* it. $300.00
is cheap compared to a stay in the hospital, or a loss of life.

There is a vertical head available for it (also documented in my
web site), and you should be able to fit it more easily than I did, as
my machine was from before the vertical head was a part of the game.

Any comments, Ideas, ect.


If it is truly a Nichols mill, it will be a good mill. You
would be amazed at how much metal a horizontal spindle machine can move
with a slab milling cutter.

Enjoy,
DoN.
--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---





  #6   Report Post  
DoN. Nichols
 
Posts: n/a
Default

In article ,
Gary Owens wrote:
DoN;
Thank You for the response. Yes spelling is not my strong point. I went
to your site, and it was a help answering a lot of the questions I have, but
I didn't find the manual.


Sorry -- it was in a subdirectory, but there was no link to it
from the main page.

It should now be visible -- as the last link on the page. But
you may have to hit "reload" if your browser still has the main page cached.

Now I understand why I was told that the speed
was changed by changing the pulleys around.


So -- yours is an older one, too.

I've got 220 1ph in my shop, (that was a spring project, to run the air
cond), but I'm not sure if I want to go with a VFD or put on a DC motor, as
3/4 hp is small enough to make it affordable.


No -- you *don't* want to put on a DC motor, because the speed
will be *way* too fast. That motor has a large gear reduction inside.
The output speed will probably be something like 350 RPM, and most DC
motors of reasonable horsepower won't have the right gearing. And -- it
depends on the size of the motor, with a particular offset of the shaft
from center, so you tighten or loosen the belt by loosening a clamp
under the motor and twisting the motor one way or the other (to change
belt speeds).

A VFD is nice, but a rotary converter can cost very little, as
long as you find a used motor for cheap to use as the idler. (Typically,
the capacitors for starting and tuning will cost more than the used
motor.) I think that a 1-1/2 HP motor will make an excellent idler for
this machine. You can even get one with the output shaft chewed up,
since you don't need the shaft at all. (Some people saw them off, some
build a safety housing around them.)

I can see this is going to be a summer long project, but the size and cost
of the unit make it something that will be acceptable to me and also
acceptable to my wife.


That helps.

I'll leave the URL quoted, just in case you've already deleted
the original.

http://www2.d-and-d.com/NICHOLS-mill/index.html


Enjoy,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---
  #7   Report Post  
Gunner
 
Posts: n/a
Default

On 3 Jul 2005 17:58:12 -0400, (DoN. Nichols)
wrote:

In article ,
Gary Owens wrote:
DoN;
Thank You for the response. Yes spelling is not my strong point. I went
to your site, and it was a help answering a lot of the questions I have, but
I didn't find the manual.


Sorry -- it was in a subdirectory, but there was no link to it
from the main page.

It should now be visible -- as the last link on the page. But
you may have to hit "reload" if your browser still has the main page cached.

Now I understand why I was told that the speed
was changed by changing the pulleys around.


So -- yours is an older one, too.

I've got 220 1ph in my shop, (that was a spring project, to run the air
cond), but I'm not sure if I want to go with a VFD or put on a DC motor, as
3/4 hp is small enough to make it affordable.


No -- you *don't* want to put on a DC motor, because the speed
will be *way* too fast. That motor has a large gear reduction inside.
The output speed will probably be something like 350 RPM, and most DC
motors of reasonable horsepower won't have the right gearing. And -- it
depends on the size of the motor, with a particular offset of the shaft
from center, so you tighten or loosen the belt by loosening a clamp
under the motor and twisting the motor one way or the other (to change
belt speeds).

A VFD is nice, but a rotary converter can cost very little, as
long as you find a used motor for cheap to use as the idler. (Typically,
the capacitors for starting and tuning will cost more than the used
motor.) I think that a 1-1/2 HP motor will make an excellent idler for
this machine. You can even get one with the output shaft chewed up,
since you don't need the shaft at all. (Some people saw them off, some
build a safety housing around them.)

I can see this is going to be a summer long project, but the size and cost
of the unit make it something that will be acceptable to me and also
acceptable to my wife.


That helps.

I'll leave the URL quoted, just in case you've already deleted
the original.

http://www2.d-and-d.com/NICHOLS-mill/index.html

Enjoy,
DoN.


Btw, I have a VERY nice Nicholes miller for sale.

So. Cal.

Gunner

"Considering the events of recent years,
the world has a long way to go to regain
its credibility and reputation with the US."
unknown
  #8   Report Post  
Gary Owens
 
Posts: n/a
Default

You got all kinds of good stuff, but I'm in central Florida, and the
shipping would be a hell of a lot more that the price of the mill. The
shipping on this one is a tank of gas for my kids P/U and some pushing and
shoving. That said, if you have a vertical head or something like that we
need to talk.
gary



"Gunner" wrote in message
...
On 3 Jul 2005 17:58:12 -0400, (DoN. Nichols)
wrote:

In article ,
Gary Owens wrote:
DoN;
Thank You for the response. Yes spelling is not my strong point. I
went
to your site, and it was a help answering a lot of the questions I have,
but
I didn't find the manual.


Sorry -- it was in a subdirectory, but there was no link to it
from the main page.

It should now be visible -- as the last link on the page. But
you may have to hit "reload" if your browser still has the main page
cached.

Now I understand why I was told that the speed
was changed by changing the pulleys around.


So -- yours is an older one, too.

I've got 220 1ph in my shop, (that was a spring project, to run the air
cond), but I'm not sure if I want to go with a VFD or put on a DC motor,
as
3/4 hp is small enough to make it affordable.


No -- you *don't* want to put on a DC motor, because the speed
will be *way* too fast. That motor has a large gear reduction inside.
The output speed will probably be something like 350 RPM, and most DC
motors of reasonable horsepower won't have the right gearing. And -- it
depends on the size of the motor, with a particular offset of the shaft
from center, so you tighten or loosen the belt by loosening a clamp
under the motor and twisting the motor one way or the other (to change
belt speeds).

A VFD is nice, but a rotary converter can cost very little, as
long as you find a used motor for cheap to use as the idler. (Typically,
the capacitors for starting and tuning will cost more than the used
motor.) I think that a 1-1/2 HP motor will make an excellent idler for
this machine. You can even get one with the output shaft chewed up,
since you don't need the shaft at all. (Some people saw them off, some
build a safety housing around them.)

I can see this is going to be a summer long project, but the size and
cost
of the unit make it something that will be acceptable to me and also
acceptable to my wife.


That helps.

I'll leave the URL quoted, just in case you've already deleted
the original.

http://www2.d-and-d.com/NICHOLS-mill/index.html

Enjoy,
DoN.


Btw, I have a VERY nice Nicholes miller for sale.

So. Cal.

Gunner

"Considering the events of recent years,
the world has a long way to go to regain
its credibility and reputation with the US."
unknown



  #9   Report Post  
Gunner
 
Posts: n/a
Default

On Mon, 04 Jul 2005 02:51:53 GMT, "Gary Owens"
wrote:

You got all kinds of good stuff, but I'm in central Florida, and the
shipping would be a hell of a lot more that the price of the mill. The
shipping on this one is a tank of gas for my kids P/U and some pushing and
shoving. That said, if you have a vertical head or something like that we
need to talk.
gary


Aawp..no verticle heads..rare as hens teeth in thta size.

Gunner



"Gunner" wrote in message
.. .
On 3 Jul 2005 17:58:12 -0400, (DoN. Nichols)
wrote:

In article ,
Gary Owens wrote:
DoN;
Thank You for the response. Yes spelling is not my strong point. I
went
to your site, and it was a help answering a lot of the questions I have,
but
I didn't find the manual.

Sorry -- it was in a subdirectory, but there was no link to it
from the main page.

It should now be visible -- as the last link on the page. But
you may have to hit "reload" if your browser still has the main page
cached.

Now I understand why I was told that the speed
was changed by changing the pulleys around.

So -- yours is an older one, too.

I've got 220 1ph in my shop, (that was a spring project, to run the air
cond), but I'm not sure if I want to go with a VFD or put on a DC motor,
as
3/4 hp is small enough to make it affordable.

No -- you *don't* want to put on a DC motor, because the speed
will be *way* too fast. That motor has a large gear reduction inside.
The output speed will probably be something like 350 RPM, and most DC
motors of reasonable horsepower won't have the right gearing. And -- it
depends on the size of the motor, with a particular offset of the shaft
from center, so you tighten or loosen the belt by loosening a clamp
under the motor and twisting the motor one way or the other (to change
belt speeds).

A VFD is nice, but a rotary converter can cost very little, as
long as you find a used motor for cheap to use as the idler. (Typically,
the capacitors for starting and tuning will cost more than the used
motor.) I think that a 1-1/2 HP motor will make an excellent idler for
this machine. You can even get one with the output shaft chewed up,
since you don't need the shaft at all. (Some people saw them off, some
build a safety housing around them.)

I can see this is going to be a summer long project, but the size and
cost
of the unit make it something that will be acceptable to me and also
acceptable to my wife.

That helps.

I'll leave the URL quoted, just in case you've already deleted
the original.

http://www2.d-and-d.com/NICHOLS-mill/index.html

Enjoy,
DoN.


Btw, I have a VERY nice Nicholes miller for sale.

So. Cal.

Gunner

"Considering the events of recent years,
the world has a long way to go to regain
its credibility and reputation with the US."
unknown



"Considering the events of recent years,
the world has a long way to go to regain
its credibility and reputation with the US."
unknown
  #10   Report Post  
DoN. Nichols
 
Posts: n/a
Default

In article ,
Gunner wrote:
On Mon, 04 Jul 2005 02:51:53 GMT, "Gary Owens"
wrote:

You got all kinds of good stuff, but I'm in central Florida, and the
shipping would be a hell of a lot more that the price of the mill. The
shipping on this one is a tank of gas for my kids P/U and some pushing and
shoving. That said, if you have a vertical head or something like that we
need to talk.
gary


Aawp..no verticle heads..rare as hens teeth in thta size.


Aside from the *right* vertical head being rather specific to
the Nichols mill. (And, it needs the mount which has a circular T-slot
around the spindle.) I had to make that for mine, because it was so
old.

If you find one in eBay (which is where I found mine), the
important things which should be with it (in order of importance) a

1) The spline to 40-taper adaptor into which the shaft of the head
plugs.

2) The four T-bolts with washers and nuts to hold it to the
circular T-slot.

3) The neat reversible drawbar and nut.

The only one which will be a real *pain* to make is the spline
to 40-taper adaptor. The rest are fairly simple machining from scratch
or modification of existing items.

Someone here has cut the spline on his own -- but it was not me. :-)

Enjoy,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---


  #11   Report Post  
 
Posts: n/a
Default

By the way, anyone here have a recommendation on what kind of oil to
put in the gearbox? A fair amount leaked out of my Nichols during the
dicey move from work to my basement...

Thanks,
-Holly

  #12   Report Post  
DoN. Nichols
 
Posts: n/a
Default

In article .com,
wrote:
By the way, anyone here have a recommendation on what kind of oil to
put in the gearbox? A fair amount leaked out of my Nichols during the
dicey move from work to my basement...


The motor gearbox? It normally does not leak unless something
is wrong. However, there is oil in the pneumatics/hydraulics for the
table motion, and that might be where the oil came from.

Did you go back to my web page and download the manual after I
fixed the URL? If so, go to page 13, where there is information on how
to check the level and fill the motor (it needs to be set level before
you start), and a reproduction of the tag saying what to fill it with
which *should* be on the motor. (The suggestion is 40 SAE motor oil --
with no mention of detergent or non-detergent, which to me suggests that
it should be non-detergent.)

They also suggest 20 SAE motor oil for temperatures between 10 F
and 40 F. (The 40 SAE is for temperatures from 60 F to 110 F, so I
don't know what for temperatures between 40 F and 60 F. :-)

Good Luck,
DoN.
--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---
  #13   Report Post  
Gary Owens
 
Posts: n/a
Default

DoN;
I'm really not to worried about the vertical head yet. I won't pick
up the machine until Sat (weather permitting).
I stopped and paid for it last nite and tried to decide how to move it.
They will load it in the P/U for me, but when I get it home, it has to come
apart after a good washing. The manual really helps, showing what is where
in the part breakdown.
But, I did find a vertical head on the web, from a guy in VT, who also has
arbors. Next Year....

Do you know what color it should be? I think this is going to be a summer
project.

gary


"DoN. Nichols" wrote in message
...
In article ,


SNIP


Aawp..no verticle heads..rare as hens teeth in thta size.


Aside from the *right* vertical head being rather specific to
the Nichols mill. (And, it needs the mount which has a circular T-slot
around the spindle.) I had to make that for mine, because it was so
old.

If you find one in eBay (which is where I found mine), the
important things which should be with it (in order of importance) a

1) The spline to 40-taper adaptor into which the shaft of the head
plugs.

2) The four T-bolts with washers and nuts to hold it to the
circular T-slot.

3) The neat reversible drawbar and nut.

The only one which will be a real *pain* to make is the spline
to 40-taper adaptor. The rest are fairly simple machining from scratch
or modification of existing items.

Someone here has cut the spline on his own -- but it was not me. :-)

Enjoy,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---



  #14   Report Post  
DoN. Nichols
 
Posts: n/a
Default

In article ,
Gary Owens wrote:
DoN;
I'm really not to worried about the vertical head yet. I won't pick
up the machine until Sat (weather permitting).


O.K.

I stopped and paid for it last nite and tried to decide how to move it.
They will load it in the P/U for me, but when I get it home, it has to come
apart after a good washing. The manual really helps, showing what is where
in the part breakdown.


Getting it out of a pickup truck is a fun game. I did that. If
it is put on a standard pallet, it will crush the boards on either side
of the center piece. That happened with mine when it was shipped to me,
and the trucking company put an extra pallet below it. It was
offloaded to my 3/4 ton pickup by a forklift, and I spent some time
stabilizing it with lots of tiedowns.

The first rule is that if it starts to topple, *don't* try to
stop it. Machines are a *lot* cheaper to replace than people. Ideally,
plan things so an individual can control toppling without having to get
close or handle the whole weight of the unit.

If you have never moved anything this heavy before, you will
want to get an assistant who has, so you have some experience to help.

What I did once I got it home was:

1) Drive in a couple of 4x4s in the lower pallet to support the
edges of the base casting.

2) Disassemble the upper pallet, piece by piece, eventually tilting
it to work out the center piece.

3) Lash it firmly to the bottom pallet, with line going to the top
to reduce the chance of it tilting.

4) Tilt the edge of the pallet towards the tailgate up, and work a
ramp (which I had built some time before for handling my lathe
when it arrived about a year before) under the edge.

The ramp consisted of five 10' 2x4s mounted edge up, and lag
screwed to three leftover deck boards to maintain the spacing.

5) A come-along was used to pull it fully up onto the ramp, and
towards the (dropped) tailgate. Before it got there, I ran a
length of mountain-climbing rope through carabiners at the
corners of the pickup bed (the free end was several turns around
that carabiner), and through a sling which was placed around the
upper part of the mill to stabilize it for when the ramp was
tilted down to ground level.

6) A floor jack was added to support the center of the ramp span,
since the mill weighs over 1100 pounds.

7) The mill and pallet were slid down the ramp, encouraged by the
come-along, and controlled by the turns on the carabiner on the
pickup truck's bed. The turns allowed a relatively minor drag
to slow or stop the mill at need, and allowed the person
controlling it to be well out of the way.

8) Once the pallet touched the surface of the garage floor, the straps
holding the mill to the pallet were loosened, and the edge of
the mill's base was caught by a 4x4.

9) The 4x4 and mill were slid along the floor by the come-along
until the rear edge dropped onto a stack of two 2x4s, and the
ramp and pallet were removed.

10) With levers, the edge on the two 2x4s was raised, and one of the
2x4s was removed.

12) Then that 2x4 was taken to the other edge, and substituted for
the 4x4 on that side. With each drop to the next height, you
could feel the house shake.

13) Again with levers, the two 2x4s were removed, one at a time.

14) We then slid it on the concrete floor to its final spot (not
far, by design).

This was all done by two people. Three would probably have been
a better choice, but two were all that was available.

Removing it from the pallet *could* have been done by one of the
1000/4500 pound engine hoists, but the problem may be that the legs are
too close together to allow you to then lower it without some cribbing
(the 4x4s and 2x4s described above).

But, I did find a vertical head on the web, from a guy in VT, who also has
arbors. Next Year....


If the guy on the web *has* one next year. (Of course, there is
at least one who used to put them on eBay regularly at prices well above
what the mill cost me, so I was patient. (And, I lucked out in that the
one I got was complete -- drawbar & nut, spline, and T-bolts and
washers. All I had to do was make the mounting ring for it.

And -- finding the *right* arbors is a trick. They should be
fairly short, and have a 9/16" pilot which goes into a roller bearing
cage in the support arm. (Though I have seen at least one which had a
bronze bushing in it instead.)

Do you know what color it should be? I think this is going to be a summer
project.


It depends on the age, I think. I have a flyer showing them in
a nice shiny white enamel. But mine has so many layers of gray paint
that I have never bothered to attempt to remove that. I wanted it to
*use*, not to look at -- in spite of the name connection. :-) Mine is
old enough so the name on the base casting is "The Whitney", and
"Nichols" only appears on a riveted on brass plate.

The name similarity is why I already had a manual (from eBay)
before I ever bid on the machine. :-)

Enjoy,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---
  #16   Report Post  
DoN. Nichols
 
Posts: n/a
Default

In article ,
D Murphy wrote:
(DoN. Nichols) wrote in -and-
d.com:

It depends on the age, I think. I have a flyer showing them in
a nice shiny white enamel. But mine has so many layers of gray paint
that I have never bothered to attempt to remove that. I wanted it to
*use*, not to look at -- in spite of the name connection. :-) Mine is
old enough so the name on the base casting is "The Whitney", and
"Nichols" only appears on a riveted on brass plate.

The name similarity is why I already had a manual (from eBay)
before I ever bid on the machine. :-)


Here is a little more Nichols mill trivia for you:

http://www.robertemorris.com/pages/content/profile.html


Thanks. I didn't know about them at all.


Enjoy,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---
  #17   Report Post  
Gunner
 
Posts: n/a
Default

On 7 Jul 2005 02:40:54 GMT, D Murphy wrote:


When I started working on screw machines, pretty much every screw machine
shop had Nichols mills. So I have a bit of a soft spot for them. Even if
most of them were old and worn out.


oddly enough...my Nichols came from a swiss shop G But its rather
nice and not worn out.

I wish someone would buy it.

Gunner

"Pax Americana is a philosophy. Hardly an empire.
Making sure other people play nice and dont kill each other (and us)
off in job lots is hardly empire building, particularly when you give
them self determination under "play nice" rules.

Think of it as having your older brother knock the **** out of you
for torturing the cat." Gunner
  #18   Report Post  
Dave
 
Posts: n/a
Default




Nice informative post, Thanks Don.

"DoN. Nichols" wrote:

Do you mean a "Nichols" mill? You've used two different
spellings, neither of which match what I know about.

If so, you can visit my web page and pick up a copy of the
manual which covers all of the machines which they made. (The page also
documents some things which I went through with my really antique
version to bring it up to a bit closer to modern.):

http://www2.d-and-d.com/NICHOLS-mill/index.html

  #19   Report Post  
JohnM
 
Posts: n/a
Default

DoN. Nichols wrote:

(snip good stuff)

A VFD is nice, but a rotary converter can cost very little, as
long as you find a used motor for cheap to use as the idler. (Typically,
the capacitors for starting and tuning will cost more than the used
motor.) I think that a 1-1/2 HP motor will make an excellent idler for
this machine. You can even get one with the output shaft chewed up,
since you don't need the shaft at all. (Some people saw them off, some
build a safety housing around them.)


Cheapest phase convertor I ever built was to bolt the baseplate of the
three-phase motor to the baseplate of a washing machine motor and wrap a
belt around the pulleys (same size pulleys, 3600 rpm motors). Started it
with the single phase motor, turned the convertor on when it was up to
speed then cut off the little motor. Just let it lay on the floor in the
corner.

It was about all the washing machine motor could get started but it
managed it. Worked ok, now that I think of it I don't know why I didn't
do that with my last one..

John
  #20   Report Post  
D Murphy
 
Posts: n/a
Default

Gunner wrote in
:

On 7 Jul 2005 02:40:54 GMT, D Murphy wrote:


When I started working on screw machines, pretty much every screw
machine shop had Nichols mills. So I have a bit of a soft spot for
them. Even if most of them were old and worn out.


oddly enough...my Nichols came from a swiss shop G But its rather
nice and not worn out.


Probably because it never took a heavy cut it's whole life and was run with
cutting oil.


I wish someone would buy it.


That's a tough one. Most companies are trying to eliminate secondary ops.


--

Dan



  #21   Report Post  
DoN. Nichols
 
Posts: n/a
Default

In article ,
Gunner wrote:
On 7 Jul 2005 02:40:54 GMT, D Murphy wrote:


When I started working on screw machines, pretty much every screw machine
shop had Nichols mills. So I have a bit of a soft spot for them. Even if
most of them were old and worn out.


oddly enough...my Nichols came from a swiss shop G But its rather
nice and not worn out.

I wish someone would buy it.


1) It is too far away -- shipping would cost me more than I paid
for my current one.

2) I don't really have *room* for two of these machines.


3) You didn't have it for sale when I got mine. :-)

Enjoy,
DoN.

--
Email: | Voice (all times): (703) 938-4564
(too) near Washington D.C. | http://www.d-and-d.com/dnichols/DoN.html
--- Black Holes are where God is dividing by zero ---
Reply
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules

Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On



All times are GMT +1. The time now is 03:58 AM.

Powered by vBulletin® Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright ©2004-2024 DIYbanter.
The comments are property of their posters.
 

About Us

"It's about DIY & home improvement"