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Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work. |
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how to homebrew a 7000-psi mechanical press?
"Anthony" to
@l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance. a few hunks of metal bolted together with really large bolts attached to a pair of I beams (picture giant nut cracker) then a tree with a rope & pulley system to lift the long arm of the press & pulleys to close it up again. this will be crude yet effective given the surface area you squeeze is small. |
#2
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Anthony wrote: wrote in news:1113981539.185649.126420 @l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance. If you use a hydraulic ram to provide the force, and the working area of the press is the same as the cross-sectional area of the ram, the oil pressure inside your ram would need to be 7000 psi. This is attainable without too much difficulty. The manually operated hydraulic presses manufactured by Fred S. Carver, Inc. for science laboratories (which essentially use a very nicely made bottle jack to provide the force) go up to 10000 psi on 1 1/4 inch diameter rams and larger. Unless you need the press to be huge, or you need it to open and close very quickly, you shouldn't need power assistance. Power assistance complicates the project because you'll need a fair number of safety features to make sure you can't injure yourself. Your best bet is probably to buy a large bottle jack (here in England you can get a basic 20 ton jack for about £50) and build a sturdy steel frame around it. Hope this helps, Chris |
#3
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Anthony wrote: wrote in news:1113981539.185649.126420 @l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance. If you use a hydraulic ram to provide the force, and the working area of the press is the same as the cross-sectional area of the ram, the oil pressure inside your ram would need to be 7000 psi. This is attainable without too much difficulty. The manually operated hydraulic presses manufactured by Fred S. Carver, Inc. for science laboratories (which essentially use a very nicely made bottle jack to provide the force) go up to 10000 psi on 1 1/4 inch diameter rams and larger. Unless you need the press to be huge, or you need it to open and close very quickly, you can probably manage without power assistance. Power assistance complicates the project because you'll need a fair number of safety features to make sure you can't injure yourself. Your best bet is probably to buy a large bottle jack (here in England you can get a basic 20 ton jack for about £50) and build a sturdy steel frame around it. Hope this helps, Chris |
#4
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Anthony wrote:
wrote in news:1113981539.185649.126420 @l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance. If you use a hydraulic ram to provide the force, and the working area of the press is the same as the cross-sectional area of the ram, the oil pressure inside your ram would need to be 7000 psi. This is attainable without too much difficulty. The manually operated hydraulic presses manufactured by Fred S. Carver, Inc. for science laboratories (which essentially use a very nicely made bottle jack to provide the force) go up to 10000 psi on 1 1/4 inch diameter rams and larger. Unless you need the press to be huge, or you need it to open and close very quickly, you can probably manage without power assistance. Power assistance complicates the project because you'll need a fair number of safety features to make sure you can't injure yourself. Your best bet is probably to buy a large bottle jack (here in England you can get a basic 20 ton jack for about £50) and build a sturdy steel frame around it. Hope this helps, Chris |
#5
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Anthony wrote:
wrote in news:1113981539.185649.126420 @l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance If you use a hydraulic ram to provide the force, and the working area of the press is the same as the cross-sectional area of the ram, the oil pressure inside your ram would need to be 7000 psi. This is attainable without too much difficulty. The manually operated hydraulic presses manufactured by Fred S. Carver, Inc. for science laboratories (which essentially use a very nicely made bottle jack to provide the force) go up to 10000 psi on 1 1/4 inch diameter rams and larger. Unless you need the press to be huge, or you need it to open and close very quickly, you can probably manage without power assistance. Power assistance complicates the project because you'll need a fair number of safety features to make sure you can't injure yourself. Your best bet is probably to buy a large bottle jack (here in England you can get a basic 20 ton jack for about £50) and build a sturdy steel frame around it. Hope this helps, Chris |
#6
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Anthony wrote:
wrote in news:1113981539.185649.126420 @l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance If you use a hydraulic ram to provide the force, and the working area of the press is the same as the cross-sectional area of the ram, the oil pressure inside your ram would need to be 7000 psi. This is attainable without too much difficulty. The manually operated hydraulic presses manufactured by Fred S. Carver, Inc. for science laboratories (which essentially use a very nicely made bottle jack to provide the force) go up to 10000 psi on 1 1/4 inch diameter rams and larger. Unless you need the press to be huge, or you need it to open and close very quickly, you can probably manage without power assistance. Power assistance complicates the project because you'll need a fair number of safety features to make sure you can't injure yourself. Your best bet is probably to buy a large bottle jack (here in England you can get a basic 20 ton jack for about £50) and build a sturdy steel frame around it. Hope this helps, Chris |
#7
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Anthony wrote:
wrote in news:1113981539.185649.126420 @l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance. If you use a hydraulic ram to provide the force, and the working area of the press is the same as the cross-sectional area of the ram, the oil pressure inside your ram would need to be 7000 psi. This is attainable without too much difficulty. The manually operated hydraulic presses manufactured by Fred S. Carver, Inc. for science laboratories (which essentially use a very nicely made bottle jack to provide the force) go up to 10000 psi on 1 1/4 inch diameter rams and larger. Unless you need the press to be huge, or you need it to open and close very quickly, you can probably manage without power assistance. Power assistance complicates the project because you'll need a fair number of safety features to make sure you can't injure yourself. Your best bet is probably to buy a large bottle jack (here in England you can get a basic 20 ton jack for about £50) and build a sturdy steel frame around it. Hope this helps, Chris |
#8
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Anthony wrote:
wrote in news:1113981539.185649.126420 @l41g2000cwc.googlegroups.com: how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. pressure = force x area So you first need to determine the working area of the device. This will tell you how much force you need total. At that required psi, you are most likely going to need some power assistance. If you use a hydraulic ram to provide the force, and the working area of the press is the same as the cross-sectional area of the ram, the oil pressure inside your ram would need to be 7000 psi. This is attainable without too much difficulty. The manually operated hydraulic presses manufactured by Fred S. Carver, Inc. for science laboratories (which essentially use a very nicely made bottle jack to provide the force) go up to 10000 psi on 1 1/4 inch diameter rams and larger. Unless you need the press to be huge, or you need it to open and close very quickly, you can probably manage without power assistance. Power assistance complicates the project because you'll need a fair number of safety features to make sure you can't injure yourself. Your best bet is probably to buy a large bottle jack (here in England you can get a basic 20 ton jack for about £50) and build a sturdy steel frame around it. Hope this helps, Chris |
#9
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#11
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--Heyyyy this wouldn't be hash oil would it? Heh.
-- "Steamboat Ed" Haas : For some reason hung up on Hacking the Trailing Edge! : Mexican Oompah bands... http://www.nmpproducts.com/intro.htm ---Decks a-wash in a sea of words--- |
#12
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"Paul Hovnanian P.E." wrote in message
... quietguy wrote: Well, as a rule (at least among non engineers) for presses they are rated by the ton - eg a 3 ton press uses a 3 ton hydrolic jack, and the pressure it applies then depends on the area over which that 3 ton is applied. Gentlemen........... Since many of you have obviously earned scientific credentials and since you seem to have some familiarity with computer protocol, would it be too much to politely request that you refrain from posting in multiple newsgroups? Many of your remarks are directed at your friends and acquaintenances in your usual haunts. I know this was originally the "fault" of the OP, but it need not continue endlessly. Please be assured I am aware of the options of ignoring the thread or taking up knitting. But this mindless blather about "When is a pound a pound?" is getting tiresome. Write something interesting once in a while. Sorry - rant mode off. Isn't the weather nice? - or maybe you're in Michigan. . . Rich P.S. Just to **** everyone off equally - it is spelled "hydraulic". |
#13
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Posting to rec.crafts.metalworking and sci.engr.mech only.
snip Well, to be precise there is a build-up of pressure deep within the fibres of the crop. This pressure is required to drive out the juice through the very small spaces between the fibres. As the juice flows towards the surface through these small spaces, its pressure falls (work is done against viscous friction). When the juice reaches the surface it is then at atmospheric pressure. Hence there is *NO* risk of 'explosive' failure. There wasn't anyway because this is a liquid and not a gas. You've obviously never seen a catastrophic failure in a high-capacity high-pressure, hydraulic system. Hydraulics don't "store" energy the way a compressed gas does, *BUT* they are d*mn near 100% efficient at _transferring_ energy from one point to another. Given a sufficiently large _sustained_ source of energy, a hydraulic failure _can_ have "explosive" characteristics. Perhaps my statement was a little too broad. I take your point that if you have a rapid and sustained input of energy to a hydraulic system, you could see a dramatic rupture. But you'd need a large motorised pump or accumulator to supply the energy. I don't believe this is a danger in a small system using a hand pump as discussed here. Chris |
#14
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Posting to rec.crafts.metalworking and sci.engr.mech only.
snip 1. It will take a very long time to process all the material. Time depends on the amount of material, and the number/size of pressor heads used. a hypothetical 36-head assembly, with 5/16" square heads, at 2k impact per minute, can do 1 sq ft per *second*. That would be an insane machine to try to build :-). 2. The vegetable matter which is not under the tamper (and so is not under pressure) will soak up the juices which are squeezed out from under the tamper. 3. The servo motor and lead screw system seems like unnecessary complexity to me, and it's likely to reduce the reliability of your system. A) "Reliability" was not a 'design criteria'. Maybe it's just me, but I think reliability should always be a design criterion. B) there are other kinds of X-Y positioning systems than serve/lead-screw. 4. A tamper which just contacts the backplate is a recipe for trouble. It will be very sensitive to the accuracy of construction and wear. Should the tamper come slightly too low, the mechanism will be broken or the tamper embedded in the backplate. Nah. this is a 'self-correcting' problem -- you get dents in the back-plate, or the tamper gets blunted. I think you'd find that the mechanism would rapidly get worn/distorted to the point at which there was no pressure between the tamper and backplate. As Rich S. pointed out yesterday, this thread is reaching the end of its useful life, so I'll leave it here! Chris |
#15
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Aside from the numerous cautions of doom and hazardous warnings of
improperly engineered pressurized systems.. I had a C-clamp explode once, I haven't been able to pick one up since that experience. OP might be planning to open a waffle restaurant specializing in gormet THC syrups WB .............. wrote in message oups.com... how to design a 7000-psi mechanical press using standard (preferably, Home-Depot) available components? application is separation of edible-oils from an agricultural crop. ----== Posted via Newsfeeds.Com - Unlimited-Uncensored-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
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