Metalworking (rec.crafts.metalworking) Discuss various aspects of working with metal, such as machining, welding, metal joining, screwing, casting, hardening/tempering, blacksmithing/forging, spinning and hammer work, sheet metal work.

Reply
 
LinkBack Thread Tools Search this Thread Display Modes
  #1   Report Post  
Haaken Hveem
 
Posts: n/a
Default racing cylinder material

Does anyone know some good materials too use in making of racing cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )

And the piston?

Titanium perhaps?



  #2   Report Post  
Tim Williams
 
Posts: n/a
Default

"Haaken Hveem" wrote in message
...
It must altso tolerate punishing high revs' (20,000 rpm )

And the piston?

Titanium perhaps?


I would think a beryllium alloy could do something here, but I guess it's
just too feared and expensive to try.
Maybe a lithium aluminum alloy...

Tim

--
"California is the breakfast state: fruits, nuts and flakes."
Website: http://webpages.charter.net/dawill/tmoranwms


  #3   Report Post  
Pete Snell
 
Posts: n/a
Default

Haaken Hveem wrote:

Does anyone know some good materials too use in making of racing cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )

And the piston?

Titanium perhaps?


Try here; http://www.mt-llc.com/index_home.shtml

There are lots of other companies that do similar work.

--
__
Pete Snell
Royal Military College
Kingston Ontario


The reasonable man adapts himself to the world;
the unreasonable one persists in trying to adapt the world to himself.
Therefore all progress depends on the unreasonable man.
- George Bernard Shaw
  #4   Report Post  
 
Posts: n/a
Default

Haaken Hveem nospam wrote:
Does anyone know some good materials too use in making of racing

cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )


Don't know if it's useful, but model airplane engines burning alcohol &
nitro typically use an aluminum piston running in a chrome plated brass
cylinder liner (typically in an aluminum block). No rings - it's a
tight fit cold, and works out via the thermal expansion.

  #5   Report Post  
Haaken Hveem
 
Posts: n/a
Default

The usual stock cylinder material on sachs two stroke is cast iron.
Kreidler uses crome plated.


skrev i melding
ups.com...
Haaken Hveem nospam wrote:
Does anyone know some good materials too use in making of racing

cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )


Don't know if it's useful, but model airplane engines burning alcohol &
nitro typically use an aluminum piston running in a chrome plated brass
cylinder liner (typically in an aluminum block). No rings - it's a
tight fit cold, and works out via the thermal expansion.





  #6   Report Post  
Pete
 
Posts: n/a
Default

I made a pair of sleeves from DuraBar . Runs great and no wear on a two
stroke outboard.

Pete


"Haaken Hveem" wrote in message
...
The usual stock cylinder material on sachs two stroke is cast iron.
Kreidler uses crome plated.


skrev i melding
ups.com...
Haaken Hveem nospam wrote:
Does anyone know some good materials too use in making of racing

cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )


Don't know if it's useful, but model airplane engines burning alcohol &
nitro typically use an aluminum piston running in a chrome plated brass
cylinder liner (typically in an aluminum block). No rings - it's a
tight fit cold, and works out via the thermal expansion.





  #7   Report Post  
Ed Huntress
 
Posts: n/a
Default

"Haaken Hveem" wrote in message
...
Does anyone know some good materials too use in making of racing cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )

And the piston?

Titanium perhaps?


If you want information from professional engineers who research this
subject with the aid of serious money and well-equipped labs, it's a subject
that has come up from time to time in SAE white papers. You have to pay for
them, but it's cheap if you're serious about building something.

Go to the SAE site and you'll find the publications.

--
Ed Huntress


  #8   Report Post  
Dave Rolley
 
Posts: n/a
Default

You didn't indicate a displacement size. Assuming you are interested in
something up to about 10cc displacement, but most likely in the 1cc -
2.5 cc displacement range:

4032 AL for the cylinder with chrome plating on the bore

A high silicon (20%) AL sintered piston (not quite, but almost unobtainium)

2024 AL for the rod with the lower end bushed or perhaps 7068 AL without
a bushing

2024 AL T3 or T4 for the case if you machine it from a block

390 AL aged to T6 if you cast it

Stay away from 6061 and 7075 for model airplane engines. 6061 moves too
much under pressure and heat. 7075 loses a lot of its desirable
properties when heated much over 125 to 150 degrees C

Titanium has a lot of nice properties except it has a tendency to gall
when there is a moving interface. It's temperature expansion ratio is
very different that the normal bushing materials, AL, and steels used in
model engines which bring a whole new set of problems.

Ed is right, the SAE has some very good materials. Send them lots of
money and brush up on your math. Those reports have a wealth of
information but are not written for the non-engineering type.

Dave Rolley

Ed Huntress wrote:
"Haaken Hveem" wrote in message
...

Does anyone know some good materials too use in making of racing cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )

And the piston?

Titanium perhaps?



If you want information from professional engineers who research this
subject with the aid of serious money and well-equipped labs, it's a subject
that has come up from time to time in SAE white papers. You have to pay for
them, but it's cheap if you're serious about building something.

Go to the SAE site and you'll find the publications.

--
Ed Huntress


  #9   Report Post  
Haaken Hveem
 
Posts: n/a
Default


"Dave Rolley" skrev i melding
...
You didn't indicate a displacement size.

about 60-70cc
Assuming you are interested in
something up to about 10cc displacement, but most likely in the 1cc -
2.5 cc displacement range:

4032 AL for the cylinder with chrome plating on the bore

A high silicon (20%) AL sintered piston (not quite, but almost

unobtainium)

2024 AL for the rod with the lower end bushed or perhaps 7068 AL without
a bushing

2024 AL T3 or T4 for the case if you machine it from a block

390 AL aged to T6 if you cast it

Stay away from 6061 and 7075 for model airplane engines. 6061 moves too
much under pressure and heat. 7075 loses a lot of its desirable
properties when heated much over 125 to 150 degrees C

Titanium has a lot of nice properties except it has a tendency to gall
when there is a moving interface. It's temperature expansion ratio is
very different that the normal bushing materials, AL, and steels used in
model engines which bring a whole new set of problems.

Ed is right, the SAE has some very good materials. Send them lots of
money and brush up on your math. Those reports have a wealth of
information but are not written for the non-engineering type.

Dave Rolley

Ed Huntress wrote:
"Haaken Hveem" wrote in message
...

Does anyone know some good materials too use in making of racing

cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )

And the piston?

Titanium perhaps?



If you want information from professional engineers who research this
subject with the aid of serious money and well-equipped labs, it's a

subject
that has come up from time to time in SAE white papers. You have to pay

for
them, but it's cheap if you're serious about building something.

Go to the SAE site and you'll find the publications.

--
Ed Huntress




  #10   Report Post  
David Courtney
 
Posts: n/a
Default

Most hi-performance two-stroke cylinders we use are aluminum with a
NiCom plated bore.
http://www.usnicom.com/Why_NiCom_/why_nicom_.html
Pistons are forged aluminum.
http://www.wiseco.com/faqs/automotive.html#Anchor-22870
David



"Haaken Hveem" wrote in message
...
Does anyone know some good materials too use in making of racing cylinders
for two strokes?

The problem is that alcohol and nitro mixes create unusual high
temperatures.
It must altso tolerate punishing high revs' (20,000 rpm )

And the piston?

Titanium perhaps?





Reply
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules

Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Hot water cylinder fitting queries Matthew UK diy 19 March 22nd 05 01:03 PM
Welded cylinder mounting Tom Gardner Metalworking 8 February 28th 05 02:05 PM
Removing a HW cylinder Lobster UK diy 2 February 9th 05 02:55 PM
Hot water cylinder questions! Jasper UK diy 6 November 29th 04 08:46 PM
dremel sized milling bit for cylinder head gasket material bw Metalworking 2 November 22nd 04 09:27 PM


All times are GMT +1. The time now is 07:22 AM.

Powered by vBulletin® Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright ©2004-2024 DIYbanter.
The comments are property of their posters.
 

About Us

"It's about DIY & home improvement"