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#1
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Weird drywall situation
We had to do some repairs to some walls, putting up a few sheets of new
drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. -- Mike D. www.stopassaultnow.net Remove .spamnot to respond by email |
#2
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We had to do some repairs to some walls, putting up a few sheets of new
drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. -- Mike D. You primed how long after the compound was applied? And was the primer fully dry before you painted with topcoat? Check instrutions on both the primer and the compound. I've had bubbling up from either not waiting long enough for first coat to dry, or by continued degassing of the plaster compound as it sets - I think it may be the latter. Thicker areas of compound can take a day or so to set up, depending on humidity, at which point it turns from dark and pliable to a sort of fully bleached , white look. |
#3
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you didnt wash the walls first.
randy "Mike Dobony" wrote in message ... We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. -- Mike D. www.stopassaultnow.net Remove .spamnot to respond by email |
#4
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"Roger T." wrote in message ... We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. -- Mike D. You primed how long after the compound was applied? And was the primer fully dry before you painted with topcoat? Check instrutions on both the primer and the compound. I've had bubbling up from either not waiting long enough for first coat to dry, or by continued degassing of the plaster compound as it sets - I think it may be the latter. Thicker areas of compound can take a day or so to set up, depending on humidity, at which point it turns from dark and pliable to a sort of fully bleached , white look. The problem was in the thinner areas, not thicker, and setting time for the compound varied from one area to another, from about 1 - 2 hours. The compound has a 45 minute setting time. Also this only happened over the old drywall, not over the new. The new actually had the shortest setting time except for one thick area we missed earlier (holes and a dent), but that area is fine. It all sanded fine, fully set, before painting. Now the setting-type compound in certain areas are soft. |
#5
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Just because you can sand does not mean you can prime and paint. 24 hrs
is normal , when area is humid, many days can be needed. water must evaporate. Redo it, this time wait |
#6
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"Mike Dobony" wrote in message ... We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. -- Mike D. Setting time must not be confused with curing time. Setting time allows for more than one coat in a day. Depending on room conditions and the thickness of the mud, final curing can take from 1-5 days. You can't sand or paint until after the final cure. After final cure priming with a drywall sealer is desired. It dries much more quickly than regular latex paint. Once primed and dried you are ready to paint. Colbyt |
#7
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"Mike Dobony" wrote but only over the old, smoke-covered walls There's you problem, as already mentioned by _xrongor_. You don't prime/paint or use mud over dirty walls, you skipped the prep work, now you're paying for it. |
#8
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"m Ransley" wrote in message ... Just because you can sand does not mean you can prime and paint. 24 hrs is normal , when area is humid, many days can be needed. water must evaporate. Redo it, this time wait The water does not evaporate as this is SETTING-type compound. It sets up in 45 minutes. Also, most areas are fine, even the areas that were done last. |
#9
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"Colbyt" wrote in message ... "Mike Dobony" wrote in message ... We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. -- Mike D. Setting time must not be confused with curing time. Setting time allows for more than one coat in a day. Depending on room conditions and the thickness of the mud, final curing can take from 1-5 days. You can't sand or paint until after the final cure. Nothing was said on the package about that. How can you recoat if you can't sand until after the final cure? I can understand painting, but not sanding. I have done this many times before with no problems, but also never on old, smoke covered walls and never with that brand of primer. After final cure priming with a drywall sealer is desired. It dries much more quickly than regular latex paint. Once primed and dried you are ready to paint. We did that. Colbyt |
#10
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"Getty" wrote in message ... "Mike Dobony" wrote but only over the old, smoke-covered walls There's you problem, as already mentioned by _xrongor_. You don't prime/paint or use mud over dirty walls, you skipped the prep work, now you're paying for it. That might explain why it came loose, but not why the set compound became wet again. This is not cheap drying compound, but setting type. I have never seen setting type compound become soft again. |
#11
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"Colbyt" wrote in message ... "Mike Dobony" wrote in message ... We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. -- Mike D. Setting time must not be confused with curing time. Setting time allows for more than one coat in a day. Depending on room conditions and the thickness of the mud, final curing can take from 1-5 days. You can't sand or paint until after the final cure. I keep my compound powder in a bucket so I didn't have the directions handy, but had to go to the HW store for something else and read the bag. It is paintable IMMEDATELY after drying/setting. That means it is paintable in about an hour, depending on how much water used, air and water temp (I accidently used hot water with one batch and it was setting up before I could even apply it), and humidity. This also does not explain why the compound softened, like it was still wet. After final cure priming with a drywall sealer is desired. It dries much more quickly than regular latex paint. Once primed and dried you are ready to paint. Colbyt |
#12
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"Mike Dobony" wrote in message ... "Colbyt" wrote in message ... Setting time must not be confused with curing time. Setting time allows for more than one coat in a day. Depending on room conditions and the thickness of the mud, final curing can take from 1-5 days. You can't sand or paint until after the final cure. Nothing was said on the package about that. How can you recoat if you can't sand until after the final cure? I can understand painting, but not sanding. I have done this many times before with no problems, but also never on old, smoke covered walls and never with that brand of primer. Well you would be right about that. I went downstairs and looked at a bag. That is still the problem. If you go to the USG site it points out that the purpose of setting compound is to keep the production moving, allowing for extra coats of mud in a single day. Most people don't sand between coats. You can shave any ridges and apply your next coat. Let the stuff dry and paint it again. Get some air moving in the room to speed the process. Colbyt |
#13
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"Mike Dobony" wrote in message ... I keep my compound powder in a bucket so I didn't have the directions handy, but had to go to the HW store for something else and read the bag. It is paintable IMMEDATELY after drying/setting. That means it is paintable in about an hour, depending on how much water used, air and water temp (I You posted here with a problem. I gave you the answer. If you don't want to accept that, I don't mind. I don't have a problem. Have a great week. Colbyt |
#14
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"Colbyt" wrote in message ... "Mike Dobony" wrote in message ... I keep my compound powder in a bucket so I didn't have the directions handy, but had to go to the HW store for something else and read the bag. It is paintable IMMEDATELY after drying/setting. That means it is paintable in about an hour, depending on how much water used, air and water temp (I You posted here with a problem. I gave you the answer. If you don't want to accept that, I don't mind. I don't have a problem. You gave an answer that contradicts the instructions and fails to explain how hardened setting-type compound would soften. We will not have an opportunity to paint again for a few days and we will see what happens then. Have a great week. Colbyt |
#15
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wrote in message ... Did you use fiberglass mesh on the joints or that old paper tape? I used to use that paper tape and it would often peel off when it got wet from the paint. I no longer use that crap. I use the mesh now and dont have that problem anymore. You might apply a fast drying non-water based paint over the joints before you use your latex paint. Something like the alcohol based KILZ. Or, even try some spray paint, I never tried that, but it may work. The gray auto primer may work and will be an easy color to paint over. The pealing is nowher near the tape. It is the feathered edges only that are peeling and softening. Thsi is setting type compound and should not soften by paint or water, which is one big reason I prefer the setting type compound, the edges do not get removed when you use a roller to put the paint on it. I was not aware you could use non-latex under latex. Latex will not stick to oil-based or enamel primer. I will be using the water-based Kilz instead of the Conco PVA (whatever that is) primer/sealer. I only use Kilz, but I didn't buy the paint for this project. -- Mike D. www.stopassaultnow.net Remove .spamnot to respond by email Mark On Sat, 5 Feb 2005 22:14:30 -0600, "Mike Dobony" wrote: We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. |
#16
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wrote in message ... Did you use fiberglass mesh on the joints or that old paper tape? I used to use that paper tape and it would often peel off when it got wet from the paint. I no longer use that crap. I use the mesh now and dont have that problem anymore. You might apply a fast drying non-water based paint over the joints before you use your latex paint. Something like the alcohol based KILZ. Or, even try some spray paint, I never tried that, but it may work. The gray auto primer may work and will be an easy color to paint over. P.S. the area in question is a roughly 2' x 4' patch where the drywalll is thinner than the original wall (I didn't get the drywall, someone else did). I had to fill the entire area with all-purpose, "heavy" compound. The compound did not soften or peal in the large area, but ONLY on the feathered edges. Mark On Sat, 5 Feb 2005 22:14:30 -0600, "Mike Dobony" wrote: We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. |
#17
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not getting paper tape to work right is caused by user error. it is far
superior to mesh tape to make a nice tight corner. it also takes a little more work and a little more knowledge. randy wrote in message ... Did you use fiberglass mesh on the joints or that old paper tape? I used to use that paper tape and it would often peel off when it got wet from the paint. I no longer use that crap. I use the mesh now and dont have that problem anymore. You might apply a fast drying non-water based paint over the joints before you use your latex paint. Something like the alcohol based KILZ. Or, even try some spray paint, I never tried that, but it may work. The gray auto primer may work and will be an easy color to paint over. Mark On Sat, 5 Feb 2005 22:14:30 -0600, "Mike Dobony" wrote: We had to do some repairs to some walls, putting up a few sheets of new drywall. We used Durabond setting type drywall compound, both all-purpose and then lightweight. We used Conco PVA primer/sealer and Pittsburg latex paint sprayed on with an airless painter. A few hours after painting we went back and found several spots where the setting type lightweight compound turned soft and bubbling up, but only over the old, smoke-covered walls, not over any of the fresh drywall. We also found a spot where no work had been done, but it is bubbling up too. We have more painting to do and don't want the same problems. Any ideas on what happened and how to prevent it? Thanks. |
#18
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"Mike Dobony" wrote in message ... That might explain why it came loose, but not why the set compound became wet again. It didn't become wet AGAIN, it just never dried. You seem to be confusing setting with drying. |
#19
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wrote in message ... Did you use fiberglass mesh on the joints or that old paper tape? I used to use that paper tape and it would often peel off when it got wet from the paint. I no longer use that crap. Paper tape is generally superior to mesh tape. There is no scenario where you have applied the tape and joint compound properly where the tape would be allowed to get wet from the paint. Mesh tape is used only because it's sometimes faster. |
#20
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To Jeffc Just for my clairification, ( I'm not the original poster.) but you put compound - paper - then more compound? I'm not a drywaller, but I have 3 sons who make holes, a 5 gallon bucket of mud and several dry wall speaders. I'd take any tips I can. REH On Sun, 13 Feb 2005 13:34:13 GMT, "jeffc" wrote: wrote in message .. . Did you use fiberglass mesh on the joints or that old paper tape? I used to use that paper tape and it would often peel off when it got wet from the paint. I no longer use that crap. Paper tape is generally superior to mesh tape. There is no scenario where you have applied the tape and joint compound properly where the tape would be allowed to get wet from the paint. Mesh tape is used only because it's sometimes faster. |
#21
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"Reh" wrote in message ... To Jeffc Just for my clairification, ( I'm not the original poster.) but you put compound - paper - then more compound? I'm not a drywaller, but I have 3 sons who make holes, a 5 gallon bucket of mud and several dry wall speaders. I'd take any tips I can. REH Depends on the size of the holes- little dings just need mud. If there is an actual puncture, you probably want tape. (yes, compound-paper-compound, then dry, then sand, then another thin layer of compound if needed.) Paper is easier to cover and blend, but mesh is stronger, and better for inside corners where flex is a problem. If the drywall is fractured and pushed in, you need scabs on the back and screws, or a stud-to-stud patch. Buy your mud in smaller buckets- 5 gallons will go bad before you can use it up. And if the sons are tall enough to reach the hole, make them patch it (and paint it, later), while you stand there and supervise. (That was the rule in my house growing up- you break it, you fix it. Tends to promote caution, IMHO.) If you have never done drywall before, spend 10 bucks at the big-box and buy a book- the pictures and diagrams will be worth it. |
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