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Default Oil/plastic smell from fan, want to clean/oil motor

Over the years, the fans I buy are getting worse and worse smelling. Some will smell like machine oil, others will smell heavily like plastic, and some will smell like diesel (of course it's not diesel, but that's the closest thing I can compare it to). These smells do not fade with the months or years. I'm quite sensitive to these fumes, and end up coughing like crazy for hours after. The phenomena of increasingly smelly products seems to be well known, judging from what I've found on the web. It doesn't matter how high end you try to buy, the smell doesn't seem to be correlated. Even mostly metal fans are afflicted with this problem.

The fan that I found to be the least obnoxious in the past was Sunbeam SSF1600RC oscillating stand fan: http://www.amazon.com/dp/B001R1XJ9A
http://www.amazon.com/Sunbeam-SSF160.../dp/B001R1XJ9A

However, the more recent ones I've bought exude the oil/plastic smell, especially when the ambient temperature is hot and/or it has been running for an hour or so. No worse than other fans. But it gets me worried. Either join the ranks of large quantity electricity users and get A/C (and banish fresh air from my apartment forever), swelter in unimaginable heat, or breath the fumes and eventually die. As I do not know what is causing the smell, I am not sure whether I can do anything about it. If it is hot plastic, likely not. If it's bad oil, maybe I can oil the motor and hope that the good quality oil I use will displace the bad original oil. I know, it's more likely they will mix and stay there forever, but I'm really out of options.

I haven't given it a look-see and try. I've been trying to find instructions, pictures, or videos on the web showing how to get at the inside. Would anyone know of such material? I have no fear that I will void the warranty (which I certainly will) -- when you can't breathe, a warranty becomes unimportant. As far as maiming myself in the process, there is nothing in the instruction booklet warning about dangers of self servicing (most other products these days say that there are no consumer-servicable parts, but this one doesn't say that).

Apart from how to take it apart, can any respiratorily challenged person recommend a fan that does *not* have such a smell? It seems impossible to find these days as they all come from the same place.
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Default Oil/plastic smell from fan, want to clean/oil motor

On Wed, 26 Jun 2013 06:27:33 +0000, Danny D. wrote:

My DeWalt portable drill always smells like ozone


Can you post a picture of that smell?

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Default Oil/plastic smell from fan, want to clean/oil motor

On Tue, 25 Jun 2013 22:39:27 -0700, franklin.macintosh wrote:

the more recent ones I've bought exude the oil/plastic smell


My DeWalt portable drill always smells like ozone, the moment I use it.

Dunno why ... but I'll lurk on this thread to find out what
causes that particular odor ...

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On Wed, 26 Jun 2013 06:27:33 +0000 (UTC), "Danny D."
wrote:

On Tue, 25 Jun 2013 22:39:27 -0700, franklin.macintosh wrote:

the more recent ones I've bought exude the oil/plastic smell


My DeWalt portable drill always smells like ozone, the moment I use it.


Ozone is generated by motor brushes, maybe especially when there is
sparking between the brushes and the commutator. My Lionel train
smelled of ozone. I miss the smell.

Almost no consumer fans have brushes. (I'm not saying other fans
do.)

Dunno why ... but I'll lurk on this thread to find out what
causes that particular odor ...


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Default Oil/plastic smell from fan, want to clean/oil motor

On Tue, 25 Jun 2013 22:39:27 -0700 (PDT),
wrote:

Over the years, the fans I buy are getting worse and worse smelling. Some will smell like machine oil, others will smell heavily like plastic, and some will smell like diesel (of course it's not diesel, but that's the closest thing I can compare it to).


It gets worse. One of my fan smells of uranium, the other of
plutonium.

These smells do not fade with the months or years. I'm quite sensitive to these fumes, and end up coughing like crazy for hours after. The phenomena of increasingly smelly products seems to be well known, judging from what I've found on the web. It doesn't matter how high end you try to buy, the smell doesn't seem to be correlated. Even mostly metal fans are afflicted with this problem.


I believe you. The notion that spending more money gets one
something better is not so true anymore. More features, probably, but
quality, not always.

Although my nose is not sensitive and I haven't noticed any smells.

The fan that I found to be the least obnoxious in the past was Sunbeam SSF1600RC oscillating stand fan:
http://www.amazon.com/dp/B001R1XJ9A
http://www.amazon.com/Sunbeam-SSF160.../dp/B001R1XJ9A

However, the more recent ones I've bought exude the oil/plastic smell, especially when the ambient temperature is hot and/or it has been running for an hour or so. No worse than other fans. But it gets me worried. Either join the ranks of large quantity electricity users and get A/C (and banish fresh air from my apartment forever), swelter in unimaginable heat, or breath the fumes and eventually die. As I do not know what is causing the smell, I am not sure whether I can do anything about it. If it is hot plastic, likely not. If it's bad oil, maybe I can oil the motor and hope that the good quality oil I use will displace the bad original oil.


Cheap motors would have sleeve bearings, just a tube, and a place in
the front and rear for oiling them. A little hole in the top of the
rear, and an upward facing scoop just above the shaft in the front.

Better motors, and I don't know if this includes fans without oil
holes, have oil impregnated bearings. The bearing material (metal)
is made porous or mixed with oil somehow and when the bearing gets
hot, oil comes to the surface, at the rotating shaft. This is
considered good because you don't have to oil the motor.

I know, it's more likely they will mix and stay there forever, but I'm really out of options.

I haven't given it a look-see and try. I've been trying to find instructions, pictures, or videos on the web showing how to get at the inside. Would anyone know of such material? I have no fear that I will void the warranty (which I certainly will) -- when you can't breathe, a warranty becomes unimportant. As far as maiming myself in the process, there is nothing in the instruction booklet warning about dangers of self servicing (most other products these days say that there are no consumer-servicable parts, but this one doesn't say that).

Apart from how to take it apart, can any respiratorily challenged person recommend a fan that does *not* have such a smell? It seems impossible to find these days as they all come from the same place.


I would look for older fans at thrift shops. Don't be afraid to
plug them in before you buy one, at thrift shops or retail stores.
Let it spin for 10 minutes or however long it takes other fans to make
the smells.

Fans do wear out, but most of them from the 30's -70's have another
20 years left in them.

I finally burned out my fan from 1932 iirc,** but I have other fans
from the 30's or 40's. I'd have more but my father left us a couple
from his office when he died in 1955, I bought a couple at yard sales,
and I figure I have enough. Especially since I find new fans
acceptable.

**I found a 4" fan that would sit on my window sill and blow fresh air
on me when I'm sleeping.
http://www.walmart.com/ip/Optimus-F-...l-Fan/25209563
I hate to mention walmart but last August it was the only store nearby
that had a 4" fan in stock. In fact they had 20 and they were marked
down.

It turns oout the same fan is sold under more than one brand name for
prices ranging from 12 to 24 dollars, and it's the ONLY 4" fan for
sale. This was true last September and it's still true today. It's
angle is adjustable, supposedly, but it is loose (even after I tried 6
of them and picked the best) and I don't see a good way to tighten it
that is likely to stay tight. Plus it gets knocked off the window
sill when I close the window (of course in the really hot nights, I
won't be closing the window. I'm going to nail the wire frame to the
sill when i have some time and more experience where it shoudl go.


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Default Oil/plastic smell from fan, want to clean/oil motor

Frank,

I suspect that most cheap fans have permanently lubed bearings. I doubt
that lubing the bearings will accomplish much. Won't hurt to try if you are
a DIY person. Light machine oil like 3 in 1.
Do others complain of the smell? Have you spoken to your physician about
your sensory and respiratory problems?
If you are using window box fans, turn them around so they are blowing
out rather than in.

Dave M.


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It seems impossible to find these days as they all come from the same
place.
Yeah, those fans are just getting worse and worse.... may I suggest
one that was lubed from the factory with genuine whale oil, if that's
not possible, buy a pack of Pall Malls ... Red 100's the tall red
package... smoke a couple of those in the morning another couple maybe
three in the afternoon and if needed a couple more in the evening.. the
fan smell won't be as noticeable after smoking those for a few days.
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Thanks, Micky, David.

Finding an older fan might be a solution. It might be hard to test them for an hour or more specifically on a hot day. For the near term, I'm going to try breaking into my fan and lubing it with 3-in-1 oil.

Yes, I've gotten checked out. While I tend to be on the sensitive side, nothing particularly wrong except for a tendency to be bothered by the usual things that others are (dust mites, cat hair, etc.).

The idea of pointing the fan out is good if I want to replace the air the room. For example, to clear it of smoke. But I'm really after the cooling, which requires the breeze.

I am hoping that cleaning and lubing will lead to some relief. However, I have run into a problem. Two of the latches on the front face of the motor appear to be designed specifically to prevent the disassembly of the housing. I posted a picture at The hooks at 12 o'clock, 10 o'clock, and 2 o'clock can bend and slip through the hole when the face is lifted forward. But the face can't lift forward because the clips at 5 o'clock and 7 o'clock cannot bend. They are blocked by plastic tabs. It makes me wonder how they ever manage to snap the face plate on.

I'm open to suggestions as to how to get past this road block. Thanks in advance.
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Default Oil/plastic smell from fan, want to clean/oil motor

micky wrote:
On Wed, 26 Jun 2013 06:27:33 +0000 (UTC), "Danny D."
wrote:

On Tue, 25 Jun 2013 22:39:27 -0700, franklin.macintosh wrote:

the more recent ones I've bought exude the oil/plastic smell


My DeWalt portable drill always smells like ozone, the moment I use it.


Ozone is generated by motor brushes, maybe especially when there is
sparking between the brushes and the commutator. My Lionel train
smelled of ozone. I miss the smell.

Almost no consumer fans have brushes. (I'm not saying other fans
do.)

Dunno why ... but I'll lurk on this thread to find out what
causes that particular odor ...


I have a dc fan in the trailer, but it blows out. It also has a dc heater/
blower fan in the propane heater.

Greg
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Fat-Dumb and Happy wrote:
It seems impossible to find these days as they all come from the same place.
Yeah, those fans are just getting worse and worse.... may I suggest one
that was lubed from the factory with genuine whale oil, if that's not
possible, buy a pack of Pall Malls ... Red 100's the tall red package...
smoke a couple of those in the morning another couple maybe three in the
afternoon and if needed a couple more in the evening.. the fan smell
won't be as noticeable after smoking those for a few days.


Why was I thinking the same thing.

Greg


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Default Oil/plastic smell from fan, want to clean/oil motor

On Thu, 27 Jun 2013 04:09:09 +0000 (UTC), gregz
wrote:

micky wrote:
On Wed, 26 Jun 2013 06:27:33 +0000 (UTC), "Danny D."
wrote:

On Tue, 25 Jun 2013 22:39:27 -0700, franklin.macintosh wrote:

the more recent ones I've bought exude the oil/plastic smell

My DeWalt portable drill always smells like ozone, the moment I use it.


Ozone is generated by motor brushes, maybe especially when there is
sparking between the brushes and the commutator. My Lionel train
smelled of ozone. I miss the smell.

Almost no consumer fans have brushes. (I'm not saying other fans
do.)


You'r e right. I should have said almost no AC consumer fans.

Brushless fans depend on current being AC to induce current in the
rotor.

DC fans have to have brushes, iirc.


Dunno why ... but I'll lurk on this thread to find out what
causes that particular odor ...


I have a dc fan in the trailer, but it blows out. It also has a dc heater/
blower fan in the propane heater.

Greg


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On Wed, 26 Jun 2013 18:57:36 -0500, Fat-Dumb and Happy
wrote:

It seems impossible to find these days as they all come from the same
place.
Yeah, those fans are just getting worse and worse.... may I suggest
one that was lubed from the factory with genuine whale oil, if that's
not possible, buy a pack of Pall Malls ...


Outstanding. And they are mild.

Red 100's the tall red
package... smoke a couple of those in the morning another couple maybe
three in the afternoon and if needed a couple more in the evening.. the
fan smell won't be as noticeable after smoking those for a few days.


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Default Oil/plastic smell from fan, want to clean/oil motor

I hear you about the smell. Can't give you any tips on disassembly. As to the smell, I'd find a friend who is mechanically minded. Have her (him) clean out the fan bearings with aerosol brake or carburetor cleaner. Relube with two cycle gas mixing oil. That's a good grade of ND30 or nearly that viscosity, and fairly pure oil. Run the fan outdoors for an hour or so, to clear out the vapors that remain.

Good luck, that sounds like no fun at all. I hope that helps.
..
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wrote in message ...
Over the years, the fans I buy are getting worse and worse smelling. Some will smell like machine oil, others will smell heavily like plastic, and some will smell like diesel (of course it's not diesel, but that's the closest thing I can compare it to). These smells do not fade with the months or years. I'm quite sensitive to these fumes, and end up coughing like crazy for hours after. The phenomena of increasingly smelly products seems to be well known, judging from what I've found on the web. It doesn't matter how high end you try to buy, the smell doesn't seem to be correlated. Even mostly metal fans are afflicted with this problem.

The fan that I found to be the least obnoxious in the past was Sunbeam SSF1600RC oscillating stand fan: http://www.amazon.com/dp/B001R1XJ9A
http://www.amazon.com/Sunbeam-SSF160.../dp/B001R1XJ9A

However, the more recent ones I've bought exude the oil/plastic smell, especially when the ambient temperature is hot and/or it has been running for an hour or so. No worse than other fans. But it gets me worried. Either join the ranks of large quantity electricity users and get A/C (and banish fresh air from my apartment forever), swelter in unimaginable heat, or breath the fumes and eventually die. As I do not know what is causing the smell, I am not sure whether I can do anything about it. If it is hot plastic, likely not. If it's bad oil, maybe I can oil the motor and hope that the good quality oil I use will displace the bad original oil. I know, it's more likely they will mix and stay there forever, but I'm really out of options.

I haven't given it a look-see and try. I've been trying to find instructions, pictures, or videos on the web showing how to get at the inside. Would anyone know of such material? I have no fear that I will void the warranty (which I certainly will) -- when you can't breathe, a warranty becomes unimportant. As far as maiming myself in the process, there is nothing in the instruction booklet warning about dangers of self servicing (most other products these days say that there are no consumer-servicable parts, but this one doesn't say that).

Apart from how to take it apart, can any respiratorily challenged person recommend a fan that does *not* have such a smell? It seems impossible to find these days as they all come from the same place.

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I'd avoid three in one, as it is more likely to vapor,
and gum up. Compared to two stroke mixing oil.

Yoururlwassurroundedbyothertext,soI

separated

it out, now my news reader finds it to be clickable.
I'll view the image, in a moment.
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Finding an older fan might be a solution. It might be hard to test them for an hour or more specifically on a hot day. For the near term, I'm going to try breaking into my fan and lubing it with 3-in-1 oil.

Two of the latches on the front face of the motor appear to be designed specifically to prevent the disassembly of the housing. I posted a picture at [IMG]

http://i42.tinypic.com/2z5j093.jpg

[/IMG] The hooks at 12 o'clock, 10 o'clock, and 2 o'clock can bend and slip through the hole when the face is lifted forward. But the face can't lift forward because the clips at 5 o'clock and 7 o'clock cannot bend. They are blocked by plastic tabs. It makes me wonder how they ever manage to snap the face plate on.

I'm open to suggestions as to how to get past this road block. Thanks in advance.

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Frank,

Looking at your picture I don't understand why you don't cut the blocking
tabs if the clips don't need the tabs to function. Getting this thing apart
does not look hard. If worst comes to worst cut the clips and use glue to
reassemble.

Dave M.




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Duct tape! The fifth attractive force.
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"David L. Martel" wrote in message ...
Frank,

Looking at your picture I don't understand why you don't cut the blocking
tabs if the clips don't need the tabs to function. Getting this thing apart
does not look hard. If worst comes to worst cut the clips and use glue to
reassemble.

Dave M.



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Darn. I pasted the URL with the IMG tags cuz that's what the host website said to do. Not for usenet, I guess. Thanks for pulling it apart to visit the picture. And Dremel seems perfect for the job (I'll try to keep the plastic bits from spraying inward, but I suspect some will get in).

And thanks for the heads up on the 3-in-1. I shall find out about 2-stroke/cycle gas mixing oil: http://en.wikipedia.org/wiki/Two-stroke_oil . Odd that it is mixed with gasoline and meant to be combusted. However, I'm not pretending to be mechanically proficient!

As for cutting the tabs, I hadn't really thought about physically "damaging" the fan, but it ain't doing any good sitting unused. So might as well.

I don't know anyone who's mechanically minded but I'll see if there is a reputable Mom & Pop repair shop around where they person doesn't mind a spectator as he/she takes a crack at cleaning and lubing the thing.

Thank you for the ideas and know-how, Stormin Christopher, David.
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Some thoughts struck me (happens once in a while) due to responses in another forum. That person uses a stationary fan and doesn't experience the same problem. So far, I've been thinking of the electromechanical part as just the motor. But there are also the gears that are responsible for the oscillation. They might not be lubricated as a common unit. I mean, most consumer appliances with fans usually aren't user-servicable because the lubricant for the motor is sealed in. So there might be a good chance that the gears for oscillation are treated separately from the motor as far as lubrication is concerned. It might not be the same lubricant. But the external lubricant is likely the one creating the scent, if the problem is due to lubricant. If so, and if there's a way to disassemble all the gears and clean them of the old lubricant and use "good" lubricant, that might solve the problem. Of course, if heat is causing the lubricant to evaporate into the air, this may happen regardless of what lubricant is used. And if warm plastic is a contributing factor, then successfully dealing with the lubricant might solve only half (or none) of the problem.

Anyway, I've been unable to follow up on this until recenly. Following up on my last post by browsing for local service shops. Haven't mangled the face plate of the motor housing yet, so I haven't seen the motor and gears. Has anyone ever had the opportunity to disassemble and clean the gears of an oscillating fan? Does it seem like a reasonable thing to do for a nonspecialist? What kind of solvent would be good for removing all the old lubricant? I suspect that some moving parts will be plastic. And what would be a good lubricant that would be resistant to heat induced vaporization?
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On Wed, 26 Jun 2013 06:24:28 +0000 (UTC), Eddie Powalski
wrote:

On Wed, 26 Jun 2013 06:27:33 +0000, Danny D. wrote:

My DeWalt portable drill always smells like ozone


Can you post a picture of that smell?


Please upload the odor to youtube, or place it in your smellevision.

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Just dial him up on the smellephone.
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My DeWalt portable drill always smells like ozone


Can you post a picture of that smell?


Please upload the odor to youtube, or place it in your smellevision.




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I have had the same problem with this fan I brought from family dollar a year ago made by the brand cool master it smells of fuels and makes me light headed I bought a new fan from menards a smaller box fan made by comfort zone you should check it out it doesn't have a smell to it at all.
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