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#1
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Propane fridge repair
Sometime soon I'll be taking a 45 minute drive to look at a friend's DC
powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? |
#2
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Propane fridge repair
On Dec 17, 6:39*am, Smitty Two wrote:
Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? It will have a flame failure device. The likliest culprit is the thermocouple either not putting out the full voltage or not getting heated enough. (ie not in the flame or flame is too small). Gas jet could be semi-blocked, gas pressure too low. Flame shield missing/displaced letting the flame be blown out. Most tradtional gas equipment's problems revolve around the thermocouple. The thermocouple can unfortunately only be checked by substitution as it's difficult to check the output under load. ie you have to buy one & it might not be needed. |
#3
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Propane fridge repair
On Dec 17, 6:39*am, Smitty Two wrote:
Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? If, on the other hand it has automatic spark ignition (newer technology, no pilot light) you will have to see if the spark is being generated first. The spark is tiny & easy to miss.. The flame failure detection device is usually an electrode in the flame. (The flame has low electrical resistance compared with air) The gap is critical and it has a ceramic insulator that can soot up. Don't confuse with the spark device which has similar appearance. (Uses identical component in some cases.)This also can soot up. ie, there may be two electrode s in the flame. (Some burners use the one electrode for both purposes.) If it's not that and there's nothing else apparent, you're down to the control box which is again another substitution test. Before you get into fiddling with all this gas stuff you should make a general check of the electrical circuit for loose connections etc. Look for the easy ones first. |
#4
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Propane fridge repair
On Dec 17, 6:39*am, Smitty Two wrote:
Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? MAKE SURE YOU DON'T LEAVE ANY GAS LEAKS. Propane is more dangerous than natural gas as it is denser than air and slow to disperse. |
#5
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Propane fridge repair
On 12/17/2010 1:28 AM, Wayne Boatwright wrote:
On Thu 16 Dec 2010 11:39:04p, Smitty Two told us... Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? I'm sorry, but I have no answers or suggestions. Just wanted to say that I've always been fascinated by the natural gas and kerosene powered refrigerators and gas airconditioners of many decades ago. The fridges reqired no electric power whatsoever and werwe often purchased by families in rural areas without electric service. From what I understand, gas a/c was more efficient to operate than electric units, with many fewer moving parts to wear out. Good luck with finding what you need. The sealed unit contains a mixture of ammonia, water and hydrogen which is in a specific ratio. When the refrigeration unit is repaired, a refill cylinder containing the proper mix must be used to completely replace the gas charge. It's a very interesting old and proven technology but you must know what you're doing or the darn thing will never work. If the cooling unit is defective, the usual repair is to remove the whole assembly from the refrigerator case and replace it with a re manufactured unit. The repair depots have the proper equipment to replace the ammonia, water and hydrogen charge. http://bryantrv.com/reefer.html http://www.rvmobile.com/tech/Trouble/cooldoc.htm TDD |
#6
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Propane fridge repair
In article
, harry wrote: On Dec 17, 6:39*am, Smitty Two wrote: Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? If, on the other hand it has automatic spark ignition (newer technology, no pilot light) you will have to see if the spark is being generated first. The spark is tiny & easy to miss.. The flame failure detection device is usually an electrode in the flame. (The flame has low electrical resistance compared with air) The gap is critical and it has a ceramic insulator that can soot up. Don't confuse with the spark device which has similar appearance. (Uses identical component in some cases.)This also can soot up. ie, there may be two electrode s in the flame. (Some burners use the one electrode for both purposes.) If it's not that and there's nothing else apparent, you're down to the control box which is again another substitution test. Before you get into fiddling with all this gas stuff you should make a general check of the electrical circuit for loose connections etc. Look for the easy ones first. Thanks, and I'm confused. The unit doesn't have a pilot light, it's a piezo igniter. So does it still have a "flame failure" sensor? Thermocouple? Obviously on start-up, the manual pushbutton ignites the piezo starter and starts the gas flowing, but what is the mechanism by which the flame re-lights once the fridge warms up? It's in that chain of hardware and events that the problem lies. Understand and agree that loose or corroded connections are the first thing to check. |
#7
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Propane fridge repair
On Dec 17, 9:07*am, Smitty Two wrote:
In article , *harry wrote: On Dec 17, 6:39 am, Smitty Two wrote: Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? If, on the other hand it has automatic spark ignition (newer technology, no pilot light) you will have to see if the spark is being generated first. The spark is tiny & easy to miss.. The flame failure detection device is usually an electrode in the flame. (The flame has low electrical resistance compared with air) The gap is critical and it has a ceramic insulator that can soot up. Don't confuse with the spark device which has similar appearance. (Uses identical component in some cases.)This also can soot up. ie, there may be two electrode s in the flame. (Some burners use the one electrode for both purposes.) If it's not that and there's nothing else apparent, you're down to the control box which is again another substitution test. Before you get into fiddling with all this gas stuff you should make a general check of the electrical circuit for loose connections etc. Look for the easy ones first. Thanks, and I'm confused. The unit doesn't have a pilot light, it's a piezo igniter. So does it still have a "flame failure" sensor? Thermocouple? Obviously on start-up, the manual pushbutton ignites the piezo starter and starts the gas flowing, but what is the mechanism by which the flame re-lights once the fridge warms up? It's in that chain of hardware and events that the problem lies. Understand and agree that loose or corroded connections are the first thing to check.- Hide quoted text - - Show quoted text - By "manual pushbutton" do you mean one of those piezo spark generators such as are found on grills? Because if it has one of those then most likely it has a pilot light. |
#8
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Propane fridge repair
In article
, jamesgangnc wrote: By "manual pushbutton" do you mean one of those piezo spark generators such as are found on grills? Because if it has one of those then most likely it has a pilot light. AH, thanks. I haven't seen the unit yet, so I'm not sure about that. When she said piezo, I assumed no pilot light. I'll check on that. |
#9
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Propane fridge repair
Smitty Two wrote: In article , jamesgangnc wrote: By "manual pushbutton" do you mean one of those piezo spark generators such as are found on grills? Because if it has one of those then most likely it has a pilot light. AH, thanks. I haven't seen the unit yet, so I'm not sure about that. When she said piezo, I assumed no pilot light. I'll check on that. If it's like the RV refrigerators it will indeed have a pilot light if it uses a manual piezo igniter to get it started. The DC is presumably just used for a circulator fan to keep temps more even and the unit would actually operate without power. |
#10
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Propane fridge repair
Wayne Boatwright wrote: On Thu 16 Dec 2010 11:39:04p, Smitty Two told us... Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? I'm sorry, but I have no answers or suggestions. Just wanted to say that I've always been fascinated by the natural gas and kerosene powered refrigerators and gas airconditioners of many decades ago. The fridges reqired no electric power whatsoever and werwe often purchased by families in rural areas without electric service. From what I understand, gas a/c was more efficient to operate than electric units, with many fewer moving parts to wear out. Good luck with finding what you need. Absorption chiller, interesting stuff. These days they are common in little RV refrigerators, and in big industrial refrigeration, particularly where there is waste heat available from another process to drive the chiller. I've heard the factory fish processing ships use absorption chillers powered off waste heat from the ship's engine(s). |
#11
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Propane fridge repair
On Dec 17, 9:18*am, Smitty Two wrote:
In article , *jamesgangnc wrote: By "manual pushbutton" do you mean one of those piezo spark generators such as are found on grills? *Because if it has one of those then most likely it has a pilot light. AH, thanks. I haven't seen the unit yet, so I'm not sure about that. When she said piezo, I assumed no pilot light. I'll check on that. Yes, they are common on devices that have a pilot but the location of the pilot makes it difficult to relight it when it goes out. Particularly with propane since running out of propane results in all the heating devices pilots being exstinguished. It should have the typical pilot detection setups that are common to gas appliances with pilot lights. The tube type or the millivolt setup. |
#12
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Propane fridge repair
I've seen some videos on www.youtube.com which say the common problem
is needs cleaning. I'd take vacuum cleaner, brushes, air compressor, hand tools. Electrical testers. Disclosu I've never worked on one of these. -- Christopher A. Young Learn more about Jesus www.lds.org .. "Smitty Two" wrote in message news Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? |
#13
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Propane fridge repair
On Dec 17, 2:07*pm, Smitty Two wrote:
In article , *harry wrote: On Dec 17, 6:39 am, Smitty Two wrote: Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? If, on the other hand it has automatic spark ignition (newer technology, no pilot light) you will have to see if the spark is being generated first. The spark is tiny & easy to miss.. The flame failure detection device is usually an electrode in the flame. (The flame has low electrical resistance compared with air) The gap is critical and it has a ceramic insulator that can soot up. Don't confuse with the spark device which has similar appearance. (Uses identical component in some cases.)This also can soot up. ie, there may be two electrode s in the flame. (Some burners use the one electrode for both purposes.) If it's not that and there's nothing else apparent, you're down to the control box which is again another substitution test. Before you get into fiddling with all this gas stuff you should make a general check of the electrical circuit for loose connections etc. Look for the easy ones first. Thanks, and I'm confused. The unit doesn't have a pilot light, it's a piezo igniter. So does it still have a "flame failure" sensor? Thermocouple? Obviously on start-up, the manual pushbutton ignites the piezo starter and starts the gas flowing, but what is the mechanism by which the flame re-lights once the fridge warms up? It's in that chain of hardware and events that the problem lies. Understand and agree that loose or corroded connections are the first thing to check.- Hide quoted text - - Show quoted text - There has to be a flame failure device of some sort. In days of yore there was a permanent pilot light and a thermocouple to detect failure. The piezo device only saved having to light the pilot light with a match, that's all. (You pushed a button [clicks, the piezo device] holding the auxiliary gas valve open manually until the thermocouple warmed up.) Later to save gas, the pilot light was done away with and the ignition was done with an electric spark every time it switched on. There are various technologies for achieving this ranging from a simple transformer, You will need to determine which it is. |
#14
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Propane fridge repair
On Dec 17, 3:04*pm, "Pete C." wrote:
Wayne Boatwright wrote: On Thu 16 Dec 2010 11:39:04p, Smitty Two told us... Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? I'm sorry, but I have no answers or suggestions. Just wanted to say that I've always been fascinated by the natural gas and kerosene powered refrigerators and gas airconditioners of many decades ago. *The fridges reqired no electric power whatsoever and werwe often purchased by families in rural areas without electric service. *From what I understand, gas a/c was more efficient to operate than electric units, with many fewer moving parts to wear out. Good luck with finding what you need. Absorption chiller, interesting stuff. These days they are common in little RV refrigerators, and in big industrial refrigeration, particularly where there is waste heat available from another process to drive the chiller. I've heard the factory fish processing ships use absorption chillers powered off waste heat from the ship's engine(s).- Hide quoted text - - Show quoted text - Hah. I once worked at a hospital that used exhaust steam for a large absorption chiller for AC. It was huge and it was expensive and inefficient too. We got rid of it in the end and put in conventional commpressors. Big energy savings and a tenth of the size. I seem to remeber the refrigerant there was water and lithium. |
#15
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Propane fridge repair
In article ,
The Daring Dufas wrote: The sealed unit contains a mixture of ammonia, water and hydrogen which is in a specific ratio. When the refrigeration unit is repaired, a refill cylinder containing the proper mix must be used to completely replace the gas charge. It's a very interesting old and proven technology but you must know what you're doing or the darn thing will never work. Well, it cools fine, so I won't be messing with that cocktail. |
#16
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Propane fridge repair
In article
, Smitty Two wrote: Sometime soon I'll be taking a 45 minute drive to look at a friend's DC powered propane fridge. I've never even seen one of these. She says it hasn't worked for months, but recently a solar power expert has been working up there, repairing things. Now the fridge works, sort of. As she describes it: There is an ON/OFF slide switch which is now mysteriously backwards; the ON indicator light comes on with the switch supposedly in the OFF position. I'm thinking this is a SPST that just got pulled and reinstalled backwards, but maybe not. The burner will light, and cool the box to 34F, when she presses the start button. However, once the fridge warms up, it won't re-ignite automatically. What tools should I take, and what should I be looking for? This just in, this is the beast: http://www.aaarv.net/rm2803_parts.htm |
#17
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Propane fridge repair
In article . com,
"Pete C." wrote: Smitty Two wrote: In article , jamesgangnc wrote: By "manual pushbutton" do you mean one of those piezo spark generators such as are found on grills? Because if it has one of those then most likely it has a pilot light. AH, thanks. I haven't seen the unit yet, so I'm not sure about that. When she said piezo, I assumed no pilot light. I'll check on that. If it's like the RV refrigerators it will indeed have a pilot light if it uses a manual piezo igniter to get it started. The DC is presumably just used for a circulator fan to keep temps more even and the unit would actually operate without power. I got the make / model and found this online: http://www.aaarv.net/rm2803_parts.htm Which I don't have time to study right now but it sure looks like there is indeed a picture of a pilot light by the thermocouple. I assume the DC is there for the interior light, and to power the circuit board, too. |
#18
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Propane fridge repair
Smitty Two wrote: In article . com, "Pete C." wrote: Smitty Two wrote: In article , jamesgangnc wrote: By "manual pushbutton" do you mean one of those piezo spark generators such as are found on grills? Because if it has one of those then most likely it has a pilot light. AH, thanks. I haven't seen the unit yet, so I'm not sure about that. When she said piezo, I assumed no pilot light. I'll check on that. If it's like the RV refrigerators it will indeed have a pilot light if it uses a manual piezo igniter to get it started. The DC is presumably just used for a circulator fan to keep temps more even and the unit would actually operate without power. I got the make / model and found this online: http://www.aaarv.net/rm2803_parts.htm Which I don't have time to study right now but it sure looks like there is indeed a picture of a pilot light by the thermocouple. I assume the DC is there for the interior light, and to power the circuit board, too. That parts diagram shows the unit to have an electric reigniter. I believe these are normally intended to reignite the pilot if it gets blown out by a wind gust, as opposed to operating as a fully intermittent ignition system. It should be pretty obvious if there is a pilot burner by the thermocouple when you look at the unit, and if that pilot is going out when it shouldn't. |
#19
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Propane fridge repair
On Dec 17, 6:41*pm, Smitty Two wrote:
In article . com, *"Pete C." wrote: Smitty Two wrote: In article , *jamesgangnc wrote: By "manual pushbutton" do you mean one of those piezo spark generators such as are found on grills? *Because if it has one of those then most likely it has a pilot light. AH, thanks. I haven't seen the unit yet, so I'm not sure about that. When she said piezo, I assumed no pilot light. I'll check on that. If it's like the RV refrigerators it will indeed have a pilot light if it uses a manual piezo igniter to get it started. The DC is presumably just used for a circulator fan to keep temps more even and the unit would actually operate without power. I got the make / model and found this online: http://www.aaarv.net/rm2803_parts.htm Which I don't have time to study right now but it sure looks like there is indeed a picture of a pilot light by the thermocouple. I assume the DC is there for the interior light, and to power the circuit board, too.- Hide quoted text - - Show quoted text - I looked at the drawing, I can't see a pilot light or a thermocouple on the drawing or mentioned on the parts list. It looks to be one where the control panel sends signal to open the gas valve and sends a spark signal a couple of seconds later to the burner. I can't be sure how the flame failure works from the drawing. It also looks like it can also run off mains electricity there is a 120V heater shown, so may be dual or alternative gas/electricity. |
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