Home Repair (alt.home.repair) For all homeowners and DIYers with many experienced tradesmen. Solve your toughest home fix-it problems.

Reply
 
LinkBack Thread Tools Search this Thread Display Modes
  #1   Report Post  
Posted to alt.home.repair
external usenet poster
 
Posts: 101
Default Installing a new recessed light housing at locations I already haveold housings

OK I have a tricky situation.

I have to install quite a few recessed lights.

Most of them I have accessed (ceiling down), some of them I do not.
Of the ones I do not, some of them I need to drill large holes to
mount them, and some of them have existing non-functioning recessed
lights already in place I need to remove first.

I intend to use as much as I can get away with IC housings for new
work (not remodel) which means I need to get adequate access to the
space above.

The ones I already have 35 year old beat up non-functioning rusted
housing up there, with the flanges attached to the joists, and I need
to attach a new one (different diameter) I will have to figure out a
way to remove them, and attach new ones. To make the matter more
complicated, the ceiling is not regular sheetrock, but a 3/4" thick
material which is composed of 3/8" of plaster on top of 3/8" of gypsum
board backing so cutting must involve a carbide blade.

I do have access to one of these:

http://www.holepro.com/powerseries.html#X-det

and can cut a large hole up to 9" in diameter. I think my best bet
may be (I already disconnected the wirings) use a hammer to knock the
existing can back into the attic, then insert a piece of 1x2 wood into
the hole, and secure the wood to the drywall across the middle from
the inside using a few screws, then use this shielded hole cutter with
the starter screw going into the piece of wood in the center and cut a
9" big hole. I tested this with a piece of scrap wall I demolished,
and it cut through it like butter and no dust.

That would allow me enough room to cut out the existing housing and
flanges, and probably enough room (I hope) to mount a new housing to
the joists. The advantage is I can easily cut an identical piece of
9" hole and the patch would be perfect, and if I do that for all the
holes I do not have access (about 16 of them), the patching work would
be the same and no need to waste time measuring each hole being cut
slightly different sizes etc...

One other upside is that this hole cutter has a plastic see-thru
shield that collects the dust. Using a rotozip angled up even wearing
eyegear there is no way to stop the nasty plaster dust from getting
into your eyes and nose.

The downside is I would be patching a round hole, which I have not
done before, how would you apply straight drywall tape to a round
hole? Do you use short strips?

The other downside is in the event a 9" hole is not enough for me to
mount the new housing, I would have to further enlarge the hole until
I can...there is no going back to using remodel housing since the
drywall support from a patch would be inadequate.

Any thoughts or comments or alternatives?

Thanks,

MC
  #2   Report Post  
Posted to alt.home.repair
external usenet poster
 
Posts: 1,934
Default Installing a new recessed light housing at locations I already have old housings


wrote in message
...
OK I have a tricky situation.

I have to install quite a few recessed lights.

Most of them I have accessed (ceiling down), some of them I do not.
Of the ones I do not, some of them I need to drill large holes to
mount them, and some of them have existing non-functioning recessed
lights already in place I need to remove first.

I intend to use as much as I can get away with IC housings for new
work (not remodel) which means I need to get adequate access to the
space above.

The ones I already have 35 year old beat up non-functioning rusted
housing up there, with the flanges attached to the joists, and I need
to attach a new one (different diameter) I will have to figure out a
way to remove them, and attach new ones. To make the matter more
complicated, the ceiling is not regular sheetrock, but a 3/4" thick
material which is composed of 3/8" of plaster on top of 3/8" of gypsum
board backing so cutting must involve a carbide blade.

I do have access to one of these:

http://www.holepro.com/powerseries.html#X-det

and can cut a large hole up to 9" in diameter. I think my best bet
may be (I already disconnected the wirings) use a hammer to knock the
existing can back into the attic, then insert a piece of 1x2 wood into
the hole, and secure the wood to the drywall across the middle from
the inside using a few screws, then use this shielded hole cutter with
the starter screw going into the piece of wood in the center and cut a
9" big hole. I tested this with a piece of scrap wall I demolished,
and it cut through it like butter and no dust.

That would allow me enough room to cut out the existing housing and
flanges, and probably enough room (I hope) to mount a new housing to
the joists. The advantage is I can easily cut an identical piece of
9" hole and the patch would be perfect, and if I do that for all the
holes I do not have access (about 16 of them), the patching work would
be the same and no need to waste time measuring each hole being cut
slightly different sizes etc...

One other upside is that this hole cutter has a plastic see-thru
shield that collects the dust. Using a rotozip angled up even wearing
eyegear there is no way to stop the nasty plaster dust from getting
into your eyes and nose.

The downside is I would be patching a round hole, which I have not
done before, how would you apply straight drywall tape to a round
hole? Do you use short strips?

The other downside is in the event a 9" hole is not enough for me to
mount the new housing, I would have to further enlarge the hole until
I can...there is no going back to using remodel housing since the
drywall support from a patch would be inadequate.

Any thoughts or comments or alternatives?



*If you are able to get into the space above to install new recessed light
housings then why don't you just remove the old ones at the same time. They
are probably just nailed to the joists.

To remove from below you should remove the trim and bulb. Then loosen the
interior screws or clips holding the can in place. Some are just held up
with friction and can be pulled with a good tug. Cut out the can and you
are left with the frame in place. You should be able to reach up through
the hole with a hammer or pry bar and pull the frame brackets away from the
joists. I doubt that you will be able to pull the frame down through the
existing hole.

I have never used that particular tool for cutting holes. I used a cheaper
version from Greenlee once and tossed it. I have also used the specific
hole saws for each diameter recessed light with good results however they
can create a lot of dust. Most of the time I just use a carbide tooth
compass saw and cut by hand and keep a small box on top of the ladder to
catch the bulk of the dust. I am always afraid of cutting into wires and
pipes with the power tools.

A 9" hole is quite big for recessed lights. Are you installing commercial
fixtures?

  #3   Report Post  
Posted to alt.home.repair
external usenet poster
 
Posts: 101
Default Installing a new recessed light housing at locations I alreadyhave old housings

On Mar 2, 12:09*pm, "John Grabowski" wrote:
wrote in message

...



OK I have a tricky situation.


I have to install quite a few recessed lights.


Most of them I have accessed (ceiling down), some of them I do not.
Of the ones I do not, some of them I need to drill large holes to
mount them, and some of them have existing non-functioning recessed
lights already in place I need to remove first.


I intend to use as much as I can get away with IC housings for new
work (not remodel) which means I need to get adequate access to the
space above.


The ones I already have 35 year old beat up non-functioning rusted
housing up there, with the flanges attached to the joists, and I need
to attach a new one (different diameter) I will have to figure out a
way to remove them, and attach new ones. *To make the matter more
complicated, the ceiling is not regular sheetrock, but a 3/4" thick
material which is composed of 3/8" of plaster on top of 3/8" of gypsum
board backing so cutting must involve a carbide blade.


I do have access to one of these:


http://www.holepro.com/powerseries.html#X-det


and can cut a large hole up to 9" in diameter. *I think my best bet
may be (I already disconnected the wirings) use a hammer to knock the
existing can back into the attic, then insert a piece of 1x2 wood into
the hole, and secure the wood to the drywall across the middle from
the inside using a few screws, then use this shielded hole cutter with
the starter screw going into the piece of wood in the center and cut a
9" big hole. *I tested this with a piece of scrap wall I demolished,
and it cut through it like butter and no dust.


That would allow me enough room to cut out the existing housing and
flanges, and probably enough room (I hope) to mount a new housing to
the joists. *The advantage is I can easily cut an identical piece of
9" hole and the patch would be perfect, and if I do that for all the
holes I do not have access (about 16 of them), the patching work would
be the same and no need to waste time measuring each hole being cut
slightly different sizes etc...


One other upside is that this hole cutter has a plastic see-thru
shield that collects the dust. *Using a rotozip angled up even wearing
eyegear there is no way to stop the nasty plaster dust from getting
into your eyes and nose.


The downside is I would be patching a round hole, which I have not
done before, how would you apply straight drywall tape to a round
hole? *Do you use short strips?


The other downside is in the event a 9" hole is not enough for me to
mount the new housing, I would have to further enlarge the hole until
I can...there is no going back to using remodel housing since the
drywall support from a patch would be inadequate.


Any thoughts or comments or alternatives?


*If you are able to get into the space above to install new recessed light
housings then why don't you just remove the old ones at the same time. *They
are probably just nailed to the joists.

To remove from below you should remove the trim and bulb. *Then loosen the
interior screws or clips holding the can in place. *Some are just held up
with friction and can be pulled with a good tug. *Cut out the can and you
are left with the frame in place. *You should be able to reach up through
the hole with a hammer or pry bar and pull the frame brackets away from the
joists. *I doubt that you will be able to pull the frame down through the
existing hole.

I have never used that particular tool for cutting holes. *I used a cheaper
version from Greenlee once and tossed it. *I have also used the specific
hole saws for each diameter recessed light with good results however they
can create a lot of dust. *Most of the time I just use a carbide tooth
compass saw and cut by hand and keep a small box on top of the ladder to
catch the bulk of the dust. *I am always afraid of cutting into wires and
pipes with the power tools.

A 9" hole is quite big for recessed lights. *Are you installing commercial
fixtures?


Thanks, the attic above is real tight I cannot get to it from above
for most of the lights. I have to deal with it from below.

I am not installing 9" housings. I am installing 5" housings. I am
saying to use the shielded hole cutter to cut a large hole so I can
have access to remove old housing and mount new ones (not the remodel
kind).

The problem is even if I can knock out the old can the existing holes
are too big, the existing holes are 6-3/4" for the old housing and
this is too big for the new housing anyways. I doubt I can mount a
smaller remodel can onto a larger hole. So my thinking is to make the
biggest hole possible, mount the new lights to the joists through the
9" hole (if possible, but I am really uneasy about this, I think I
might end up having to cut a 16"x16" square hole).

MC
  #4   Report Post  
Posted to alt.home.repair
external usenet poster
 
Posts: 1,563
Default Installing a new recessed light housing at locations I already have old housings


"John Grabowski" wrote in message
...

wrote in message
...
OK I have a tricky situation.

I have to install quite a few recessed lights.

Most of them I have accessed (ceiling down), some of them I do not.
Of the ones I do not, some of them I need to drill large holes to
mount them, and some of them have existing non-functioning recessed
lights already in place I need to remove first.

I intend to use as much as I can get away with IC housings for new
work (not remodel) which means I need to get adequate access to the
space above.

The ones I already have 35 year old beat up non-functioning rusted
housing up there, with the flanges attached to the joists, and I need
to attach a new one (different diameter) I will have to figure out a
way to remove them, and attach new ones. To make the matter more
complicated, the ceiling is not regular sheetrock, but a 3/4" thick
material which is composed of 3/8" of plaster on top of 3/8" of gypsum
board backing so cutting must involve a carbide blade.

I do have access to one of these:

http://www.holepro.com/powerseries.html#X-det

and can cut a large hole up to 9" in diameter. I think my best bet
may be (I already disconnected the wirings) use a hammer to knock the
existing can back into the attic, then insert a piece of 1x2 wood into
the hole, and secure the wood to the drywall across the middle from
the inside using a few screws, then use this shielded hole cutter with
the starter screw going into the piece of wood in the center and cut a
9" big hole. I tested this with a piece of scrap wall I demolished,
and it cut through it like butter and no dust.

That would allow me enough room to cut out the existing housing and
flanges, and probably enough room (I hope) to mount a new housing to
the joists. The advantage is I can easily cut an identical piece of
9" hole and the patch would be perfect, and if I do that for all the
holes I do not have access (about 16 of them), the patching work would
be the same and no need to waste time measuring each hole being cut
slightly different sizes etc...

One other upside is that this hole cutter has a plastic see-thru
shield that collects the dust. Using a rotozip angled up even wearing
eyegear there is no way to stop the nasty plaster dust from getting
into your eyes and nose.

The downside is I would be patching a round hole, which I have not
done before, how would you apply straight drywall tape to a round
hole? Do you use short strips?

The other downside is in the event a 9" hole is not enough for me to
mount the new housing, I would have to further enlarge the hole until
I can...there is no going back to using remodel housing since the
drywall support from a patch would be inadequate.

Any thoughts or comments or alternatives?



*If you are able to get into the space above to install new recessed light
housings then why don't you just remove the old ones at the same time.
They are probably just nailed to the joists.

To remove from below you should remove the trim and bulb. Then loosen the
interior screws or clips holding the can in place. Some are just held up
with friction and can be pulled with a good tug. Cut out the can and you
are left with the frame in place. You should be able to reach up through
the hole with a hammer or pry bar and pull the frame brackets away from
the joists. I doubt that you will be able to pull the frame down through
the existing hole.

I have never used that particular tool for cutting holes. I used a
cheaper version from Greenlee once and tossed it. I have also used the
specific hole saws for each diameter recessed light with good results
however they can create a lot of dust. Most of the time I just use a
carbide tooth compass saw and cut by hand and keep a small box on top of
the ladder to catch the bulk of the dust. I am always afraid of cutting
into wires and pipes with the power tools.

A 9" hole is quite big for recessed lights. Are you installing commercial
fixtures?


John, that's so funny about the hole cutters. I bought the Greenlee, used it
once, and tossed it. What a piece of junk. I use the blue, carbide tipped
hole saws with a half of a basket ball slipped onto the hole saw to catch
the dust. I only use them on plaster ceilings, and generally only cut
through about 3/4 of the way, then finish it off by hand with a compass saw.
If that 6" or 8" hole saw binds on you in the middle of the cut, it's tough
to hold on to the drill, and or the ladder.



  #5   Report Post  
Posted to alt.home.repair
external usenet poster
 
Posts: 1,563
Default Installing a new recessed light housing at locations I already have old housings


wrote in message
...
On Mar 2, 12:09 pm, "John Grabowski" wrote:
wrote in message

...



OK I have a tricky situation.


I have to install quite a few recessed lights.


Most of them I have accessed (ceiling down), some of them I do not.
Of the ones I do not, some of them I need to drill large holes to
mount them, and some of them have existing non-functioning recessed
lights already in place I need to remove first.


I intend to use as much as I can get away with IC housings for new
work (not remodel) which means I need to get adequate access to the
space above.


The ones I already have 35 year old beat up non-functioning rusted
housing up there, with the flanges attached to the joists, and I need
to attach a new one (different diameter) I will have to figure out a
way to remove them, and attach new ones. To make the matter more
complicated, the ceiling is not regular sheetrock, but a 3/4" thick
material which is composed of 3/8" of plaster on top of 3/8" of gypsum
board backing so cutting must involve a carbide blade.


I do have access to one of these:


http://www.holepro.com/powerseries.html#X-det


and can cut a large hole up to 9" in diameter. I think my best bet
may be (I already disconnected the wirings) use a hammer to knock the
existing can back into the attic, then insert a piece of 1x2 wood into
the hole, and secure the wood to the drywall across the middle from
the inside using a few screws, then use this shielded hole cutter with
the starter screw going into the piece of wood in the center and cut a
9" big hole. I tested this with a piece of scrap wall I demolished,
and it cut through it like butter and no dust.


That would allow me enough room to cut out the existing housing and
flanges, and probably enough room (I hope) to mount a new housing to
the joists. The advantage is I can easily cut an identical piece of
9" hole and the patch would be perfect, and if I do that for all the
holes I do not have access (about 16 of them), the patching work would
be the same and no need to waste time measuring each hole being cut
slightly different sizes etc...


One other upside is that this hole cutter has a plastic see-thru
shield that collects the dust. Using a rotozip angled up even wearing
eyegear there is no way to stop the nasty plaster dust from getting
into your eyes and nose.


The downside is I would be patching a round hole, which I have not
done before, how would you apply straight drywall tape to a round
hole? Do you use short strips?


The other downside is in the event a 9" hole is not enough for me to
mount the new housing, I would have to further enlarge the hole until
I can...there is no going back to using remodel housing since the
drywall support from a patch would be inadequate.


Any thoughts or comments or alternatives?


*If you are able to get into the space above to install new recessed light
housings then why don't you just remove the old ones at the same time.
They
are probably just nailed to the joists.

To remove from below you should remove the trim and bulb. Then loosen the
interior screws or clips holding the can in place. Some are just held up
with friction and can be pulled with a good tug. Cut out the can and you
are left with the frame in place. You should be able to reach up through
the hole with a hammer or pry bar and pull the frame brackets away from
the
joists. I doubt that you will be able to pull the frame down through the
existing hole.

I have never used that particular tool for cutting holes. I used a cheaper
version from Greenlee once and tossed it. I have also used the specific
hole saws for each diameter recessed light with good results however they
can create a lot of dust. Most of the time I just use a carbide tooth
compass saw and cut by hand and keep a small box on top of the ladder to
catch the bulk of the dust. I am always afraid of cutting into wires and
pipes with the power tools.

A 9" hole is quite big for recessed lights. Are you installing commercial
fixtures?


Thanks, the attic above is real tight I cannot get to it from above
for most of the lights. I have to deal with it from below.

I am not installing 9" housings. I am installing 5" housings. I am
saying to use the shielded hole cutter to cut a large hole so I can
have access to remove old housing and mount new ones (not the remodel
kind).

The problem is even if I can knock out the old can the existing holes
are too big, the existing holes are 6-3/4" for the old housing and
this is too big for the new housing anyways. I doubt I can mount a
smaller remodel can onto a larger hole. So my thinking is to make the
biggest hole possible, mount the new lights to the joists through the
9" hole (if possible, but I am really uneasy about this, I think I
might end up having to cut a 16"x16" square hole).

MC


In your situation, I'd cut a rectangle out, beam to beam, then you can
easily remove the existing frame, and install a new, new work frame. It'll
be easier to patch in a nice clean rectangle than a small circle. You also
won't be able to attach a new work frame through a 9" circle




  #6   Report Post  
Posted to alt.home.repair
external usenet poster
 
Posts: 157
Default Installing a new recessed light housing at locations I already have old housings


On Mon, 2 Mar 2009 13:35:32 -0500, "RBM" wrote:


wrote in message
...
On Mar 2, 12:09 pm, "John Grabowski" wrote:
wrote in message

...



OK I have a tricky situation.


I have to install quite a few recessed lights.


Most of them I have accessed (ceiling down), some of them I do not.
Of the ones I do not, some of them I need to drill large holes to
mount them, and some of them have existing non-functioning recessed
lights already in place I need to remove first.


I intend to use as much as I can get away with IC housings for new
work (not remodel) which means I need to get adequate access to the
space above.


The ones I already have 35 year old beat up non-functioning rusted
housing up there, with the flanges attached to the joists, and I need
to attach a new one (different diameter) I will have to figure out a
way to remove them, and attach new ones. To make the matter more
complicated, the ceiling is not regular sheetrock, but a 3/4" thick
material which is composed of 3/8" of plaster on top of 3/8" of gypsum
board backing so cutting must involve a carbide blade.


I do have access to one of these:


http://www.holepro.com/powerseries.html#X-det


and can cut a large hole up to 9" in diameter. I think my best bet
may be (I already disconnected the wirings) use a hammer to knock the
existing can back into the attic, then insert a piece of 1x2 wood into
the hole, and secure the wood to the drywall across the middle from
the inside using a few screws, then use this shielded hole cutter with
the starter screw going into the piece of wood in the center and cut a
9" big hole. I tested this with a piece of scrap wall I demolished,
and it cut through it like butter and no dust.


That would allow me enough room to cut out the existing housing and
flanges, and probably enough room (I hope) to mount a new housing to
the joists. The advantage is I can easily cut an identical piece of
9" hole and the patch would be perfect, and if I do that for all the
holes I do not have access (about 16 of them), the patching work would
be the same and no need to waste time measuring each hole being cut
slightly different sizes etc...


One other upside is that this hole cutter has a plastic see-thru
shield that collects the dust. Using a rotozip angled up even wearing
eyegear there is no way to stop the nasty plaster dust from getting
into your eyes and nose.


The downside is I would be patching a round hole, which I have not
done before, how would you apply straight drywall tape to a round
hole? Do you use short strips?


The other downside is in the event a 9" hole is not enough for me to
mount the new housing, I would have to further enlarge the hole until
I can...there is no going back to using remodel housing since the
drywall support from a patch would be inadequate.


Any thoughts or comments or alternatives?


*If you are able to get into the space above to install new recessed light
housings then why don't you just remove the old ones at the same time.
They
are probably just nailed to the joists.

To remove from below you should remove the trim and bulb. Then loosen the
interior screws or clips holding the can in place. Some are just held up
with friction and can be pulled with a good tug. Cut out the can and you
are left with the frame in place. You should be able to reach up through
the hole with a hammer or pry bar and pull the frame brackets away from
the
joists. I doubt that you will be able to pull the frame down through the
existing hole.

I have never used that particular tool for cutting holes. I used a cheaper
version from Greenlee once and tossed it. I have also used the specific
hole saws for each diameter recessed light with good results however they
can create a lot of dust. Most of the time I just use a carbide tooth
compass saw and cut by hand and keep a small box on top of the ladder to
catch the bulk of the dust. I am always afraid of cutting into wires and
pipes with the power tools.

A 9" hole is quite big for recessed lights. Are you installing commercial
fixtures?


Thanks, the attic above is real tight I cannot get to it from above
for most of the lights. I have to deal with it from below.

I am not installing 9" housings. I am installing 5" housings. I am
saying to use the shielded hole cutter to cut a large hole so I can
have access to remove old housing and mount new ones (not the remodel
kind).

The problem is even if I can knock out the old can the existing holes
are too big, the existing holes are 6-3/4" for the old housing and
this is too big for the new housing anyways. I doubt I can mount a
smaller remodel can onto a larger hole. So my thinking is to make the
biggest hole possible, mount the new lights to the joists through the
9" hole (if possible, but I am really uneasy about this, I think I
might end up having to cut a 16"x16" square hole).

MC


In your situation, I'd cut a rectangle out, beam to beam, then you can
easily remove the existing frame, and install a new, new work frame. It'll
be easier to patch in a nice clean rectangle than a small circle. You also
won't be able to attach a new work frame through a 9" circle


I just did this for my bathroom. I had 2 cans that were non IC, non AT
that every winter just got a layer of ice on them from the cold air
pouring through from the attic. My ceiling is just as you described,
3/8 gypsum w/ 1/2 inch plaster.

I cut a giant square hole around the fixtures, back to the studs, to
give me access to the old fixtures and then just patched it with a
couple of layers of drywall. Using various thicknesses of draywall I
was able to match the thickness of the original ceiling. It just
doesnt make sense to work in a tiny hole wiring things up and trying
to make the new fixture fit. It was just so much easier to open the
ceiling and do the work. If you have to patch a ceiling regardless,
it makes no difference whether the hole is large or small.

Good thing I did that too. The old fixtures were framed in with 2x4s
to hold them in place. That all had to come out to make room for the
new fixtures.


  #7   Report Post  
Posted to alt.home.repair
external usenet poster
 
Posts: 1,934
Default Installing a new recessed light housing at locations I already have old housings

OK I have a tricky situation.

I have to install quite a few recessed lights.

Most of them I have accessed (ceiling down), some of them I do not.
Of the ones I do not, some of them I need to drill large holes to
mount them, and some of them have existing non-functioning recessed
lights already in place I need to remove first.

I intend to use as much as I can get away with IC housings for new
work (not remodel) which means I need to get adequate access to the
space above.

The ones I already have 35 year old beat up non-functioning rusted
housing up there, with the flanges attached to the joists, and I need
to attach a new one (different diameter) I will have to figure out a
way to remove them, and attach new ones. To make the matter more
complicated, the ceiling is not regular sheetrock, but a 3/4" thick
material which is composed of 3/8" of plaster on top of 3/8" of gypsum
board backing so cutting must involve a carbide blade.

I do have access to one of these:

http://www.holepro.com/powerseries.html#X-det

and can cut a large hole up to 9" in diameter. I think my best bet
may be (I already disconnected the wirings) use a hammer to knock the
existing can back into the attic, then insert a piece of 1x2 wood into
the hole, and secure the wood to the drywall across the middle from
the inside using a few screws, then use this shielded hole cutter with
the starter screw going into the piece of wood in the center and cut a
9" big hole. I tested this with a piece of scrap wall I demolished,
and it cut through it like butter and no dust.

That would allow me enough room to cut out the existing housing and
flanges, and probably enough room (I hope) to mount a new housing to
the joists. The advantage is I can easily cut an identical piece of
9" hole and the patch would be perfect, and if I do that for all the
holes I do not have access (about 16 of them), the patching work would
be the same and no need to waste time measuring each hole being cut
slightly different sizes etc...

One other upside is that this hole cutter has a plastic see-thru
shield that collects the dust. Using a rotozip angled up even wearing
eyegear there is no way to stop the nasty plaster dust from getting
into your eyes and nose.

The downside is I would be patching a round hole, which I have not
done before, how would you apply straight drywall tape to a round
hole? Do you use short strips?

The other downside is in the event a 9" hole is not enough for me to
mount the new housing, I would have to further enlarge the hole until
I can...there is no going back to using remodel housing since the
drywall support from a patch would be inadequate.

Any thoughts or comments or alternatives?



*If you are able to get into the space above to install new recessed
light housings then why don't you just remove the old ones at the same
time. They are probably just nailed to the joists.

To remove from below you should remove the trim and bulb. Then loosen
the interior screws or clips holding the can in place. Some are just
held up with friction and can be pulled with a good tug. Cut out the can
and you are left with the frame in place. You should be able to reach up
through the hole with a hammer or pry bar and pull the frame brackets
away from the joists. I doubt that you will be able to pull the frame
down through the existing hole.

I have never used that particular tool for cutting holes. I used a
cheaper version from Greenlee once and tossed it. I have also used the
specific hole saws for each diameter recessed light with good results
however they can create a lot of dust. Most of the time I just use a
carbide tooth compass saw and cut by hand and keep a small box on top of
the ladder to catch the bulk of the dust. I am always afraid of cutting
into wires and pipes with the power tools.

A 9" hole is quite big for recessed lights. Are you installing
commercial fixtures?


John, that's so funny about the hole cutters. I bought the Greenlee, used
it once, and tossed it. What a piece of junk. I use the blue, carbide
tipped hole saws with a half of a basket ball slipped onto the hole saw to
catch the dust. I only use them on plaster ceilings, and generally only
cut through about 3/4 of the way, then finish it off by hand with a
compass saw. If that 6" or 8" hole saw binds on you in the middle of the
cut, it's tough to hold on to the drill, and or the ladder.



*Roy that half of a basketball sounds like a good tip. You should send it
into Electrical Contractor Magazine and maybe it will get published. I sent
in a tip several years ago and won first prize; a couple of hand tools and a
fishtape from Klein. Fortunately I don't see plaster ceilings that often
anymore. Mostly condos and townhomes with high selling prices built by low
bid contractors to minimum standards.

Reply
Thread Tools Search this Thread
Search this Thread:

Advanced Search
Display Modes

Posting Rules

Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
Removing recessed light (new construction housing) rms649 Home Repair 1 September 1st 08 11:30 PM
converting kitchen fluorescent light to recessed light pkmicro[_2_] Home Repair 8 July 23rd 08 01:42 AM
Can or Recessed light to Pendant light Conversion evodawg Home Repair 0 July 9th 08 03:14 PM
Cutting circular holes in plastered ceiling for recessed light housing MiamiCuse Home Repair 6 February 21st 08 12:00 AM
What is the difference between a $7 housing and a $120 housing for recessed lights? MiamiCuse Home Repair 1 February 16th 08 03:43 PM


All times are GMT +1. The time now is 01:00 PM.

Powered by vBulletin® Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Copyright ©2004-2024 DIYbanter.
The comments are property of their posters.
 

About Us

"It's about DIY & home improvement"