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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Hi;
(I've tried to be thourough here) As you know I've taken a new job. As such I am being "introduced" to all the dogs. Such fun. Two Toshibas, one was a midaged one, H line or so, the other, today was a D line. Both had the same initial symptom, blue horizontal covnergence was off, and it got worse when it warmed up, all of the sudden. Replacing the STKs stabilized it, but they both needed adjustment, and I don't mean just a little. Controls just barely had enough range. Now I really really hate to adjust a problem, but I did because we were under the gun, remember these are the dogs. I checked all the output circuitry and the problem must be in the digital board in the newer one, but what about the D line ? Thing has pots, and the same waveforms are applied to the common pots for each function, thereafter it is buffed by an OP AMP. Am I missing something here. Something different about the blue ? You've seen the NAPs with the blue tube mounted closer to the mirror. I assume it's because of the difference in the wavelength of the light. I guess this allows them to use the same lens for all colors, but others do and they're just fine. I think I have seen some sets with different blue lens. Can I conclude that blue convergence is pushed a bit harder in these sets ? Red and blue convergence yokes are the same, and everything's the same in some sets and they seem to work just fine. Is it possible that the blue convergence yoke runs hotter making it more prone to a failure like partial pulverization of the core or something ? why else would it be able to be adjusted ? I checked best I can for a hard circuit fault and none seems to exist. The only test I can figure out next is to tie the red H output to the waveform for the blue and compare the uvoltage/u waveforms. Actually even if I was aware of a tester that could ring a convergence yoke, it isn't worth it for two jobs. If any problems appear I'd rather test by substitution. Switch the red and blue and see if the problem folows. See the thing is, every control has it's intended effect. There are no clipping artifacts on the screen. Supply is good, at least I think so, the +&- 12s are 11.57 and 11.something. The 5V is right on the money. Yoke return resistors are good. The red was fine and geometry was good. The blue had a vertical line bow that opposed the side pincushion errors. There was also a horizontal linearity error in the direction of uncorrected convergence. Low gain would explain that, but not the bow. What it comes down to is if the impedance/inductance of the winding in the blue convergence yoke is it, the STKs will put out less voltage at the same current. Has anyone ever even seen a defective convergence yoke ? I haven't (well maybe). Or, could this be one of those elusive STK eating problems ? This set has had the STKs changed before, but that doesn't prove much, except that the others who did it didn't do it well enough so you can't tell. (I don't know about anyone else but I consider that to be a standard for a totally correct job) Luckily the pads are fine. I don't think it's a main yoke because the focus is good. Any ideas ? I don't just mean something helpful on this job, I mean what if this gives someone an idea to fix their nemesis ? That would be good. I think a way to test these things is in order. Actually since it is a current source output stage, I think I/we can figure out a way to test it definitively. Perhaps by interrupting the signal connector and inputting our own test waveform. It can probably be a square wave, and once we see a good one this would be a definitive test. If the output voltage is lower with the standard input, then the reactance of the yoke is low, with everything else being equal. Or a spectrum analyser, but that is out of reach for most shops for it's (now) limited purpose. Even with a scope, there are other possibilities for such a device. The only problem is we need a standardized test signal that is effective, a picture of the waveform produced by a new (or good) part, and a square wave generator. Perhaps one resistor beyond that, so you know the source impedance. A spectrum analyzer would give us the data to build a proper filter for the DUT, but really knowing the scope has greatly enrichened my experience in this field. I could simply compare that voltage waveform to that of the red. Hmmmm, check it out, I don't need ANYTHING from the manufacturer to do this. No data no nuthin. I'm on the M___________ and unlike Pulp Fiction, I'm not sending the Wolf, I am the Wolf. Well, thanks for being bored enough to read all this and thanks in advance for any ideas, not only about the Toshiba, but figuring out how to test things. I'm for anything that enhances the repair industry. JURB |
#2
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If you want to get the convergence yoke out of the equation, just ring
it Bob Parker sells one for not to much. "JURB6006" wrote in message ... Hi; (I've tried to be thourough here) As you know I've taken a new job. As such I am being "introduced" to all the dogs. Such fun. Two Toshibas, one was a midaged one, H line or so, the other, today was a D line. Both had the same initial symptom, blue horizontal covnergence was off, and it got worse when it warmed up, all of the sudden. Replacing the STKs stabilized it, but they both needed adjustment, and I don't mean just a little. Controls just barely had enough range. Now I really really hate to adjust a problem, but I did because we were under the gun, remember these are the dogs. I checked all the output circuitry and the problem must be in the digital board in the newer one, but what about the D line ? Thing has pots, and the same waveforms are applied to the common pots for each function, thereafter it is buffed by an OP AMP. Am I missing something here. Something different about the blue ? You've seen the NAPs with the blue tube mounted closer to the mirror. I assume it's because of the difference in the wavelength of the light. I guess this allows them to use the same lens for all colors, but others do and they're just fine. I think I have seen some sets with different blue lens. Can I conclude that blue convergence is pushed a bit harder in these sets ? Red and blue convergence yokes are the same, and everything's the same in some sets and they seem to work just fine. Is it possible that the blue convergence yoke runs hotter making it more prone to a failure like partial pulverization of the core or something ? why else would it be able to be adjusted ? I checked best I can for a hard circuit fault and none seems to exist. The only test I can figure out next is to tie the red H output to the waveform for the blue and compare the uvoltage/u waveforms. Actually even if I was aware of a tester that could ring a convergence yoke, it isn't worth it for two jobs. If any problems appear I'd rather test by substitution. Switch the red and blue and see if the problem folows. See the thing is, every control has it's intended effect. There are no clipping artifacts on the screen. Supply is good, at least I think so, the +&- 12s are 11.57 and 11.something. The 5V is right on the money. Yoke return resistors are good. The red was fine and geometry was good. The blue had a vertical line bow that opposed the side pincushion errors. There was also a horizontal linearity error in the direction of uncorrected convergence. Low gain would explain that, but not the bow. What it comes down to is if the impedance/inductance of the winding in the blue convergence yoke is it, the STKs will put out less voltage at the same current. Has anyone ever even seen a defective convergence yoke ? I haven't (well maybe). Or, could this be one of those elusive STK eating problems ? This set has had the STKs changed before, but that doesn't prove much, except that the others who did it didn't do it well enough so you can't tell. (I don't know about anyone else but I consider that to be a standard for a totally correct job) Luckily the pads are fine. I don't think it's a main yoke because the focus is good. Any ideas ? I don't just mean something helpful on this job, I mean what if this gives someone an idea to fix their nemesis ? That would be good. I think a way to test these things is in order. Actually since it is a current source output stage, I think I/we can figure out a way to test it definitively. Perhaps by interrupting the signal connector and inputting our own test waveform. It can probably be a square wave, and once we see a good one this would be a definitive test. If the output voltage is lower with the standard input, then the reactance of the yoke is low, with everything else being equal. Or a spectrum analyser, but that is out of reach for most shops for it's (now) limited purpose. Even with a scope, there are other possibilities for such a device. The only problem is we need a standardized test signal that is effective, a picture of the waveform produced by a new (or good) part, and a square wave generator. Perhaps one resistor beyond that, so you know the source impedance. A spectrum analyzer would give us the data to build a proper filter for the DUT, but really knowing the scope has greatly enrichened my experience in this field. I could simply compare that voltage waveform to that of the red. Hmmmm, check it out, I don't need ANYTHING from the manufacturer to do this. No data no nuthin. I'm on the M___________ and unlike Pulp Fiction, I'm not sending the Wolf, I am the Wolf. Well, thanks for being bored enough to read all this and thanks in advance for any ideas, not only about the Toshiba, but figuring out how to test things. I'm for anything that enhances the repair industry. JURB |
#3
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Interesting. On this job one of the ICs did fail after replacement. The
original problem was the blue horiz channel, after running about ½ an hour, the grreen vert channel fried. I did notice the the loop they bend into the pins was off. It wouldn't let the IC seat completely so I rebent them. I mounted them and then pushed each one with a screwdriver handle to relieve the stress. Perhaps that's a sign that you got the crappy ones ? I'll see if they're still around and get the lot number. Of course with AOL dropping newsgreoups I might not be able to post it . . . .At least right away. We'll see. JURB |
#4
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Just use the Toshiba replacements rather than the generics. Several
vendors, including MCM and Tritronics have reportedly had problems with bad STK392-110 generics. The Toshiba parts are not that much more than the subs and are the least expensive of all of the TV manufacturers supplying these. I use the Toshiba replacements in all brands and have had no problems with them. Pioneer has subbed the STK392-180 in their sets that use the -110. I has a higher power rating but is otherwise identical. Has anyone been using these in other sets? Anyone got a good supplier at a reasonable price for them? Leonard "JURB6006" wrote in message ... Interesting. On this job one of the ICs did fail after replacement. The original problem was the blue horiz channel, after running about ½ an hour, the grreen vert channel fried. I did notice the the loop they bend into the pins was off. It wouldn't let the IC seat completely so I rebent them. I mounted them and then pushed each one with a screwdriver handle to relieve the stress. Perhaps that's a sign that you got the crappy ones ? I'll see if they're still around and get the lot number. Of course with AOL dropping newsgreoups I might not be able to post it . . . .At least right away. We'll see. JURB |
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