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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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A lot of these cute little phones (mine included) seem to suffer from
progressive key failures on the joystick mini-keypad. Determined to fix the wretched thing, and after acquiring the necessary Torx t4/t6 screwdrivers and the wonderful detailed disassembly guide - search "how to change sl56 housing" on google (I think the SL56 is almost identical, AFAIK) I found that the hardest bit is to get the slide off. Short of poking four screwdrivers through the little holes at once, I found that a plastic comb, suitably mangled to leave only four teeth on the comb,spaced appropriately, worked extremely well as you could then press down and disengage the slider detents much more easily. When I looked at the way the mini keypad works, I can see why problems occur. The base PCB has a set of concentric circular contacts which are bridged by metal domes, with a click action. The domes, astonishingly, are merely attached to an adhesive plastic sheet which is positioned over the PCB. This is quite different from the normal rubberised conductive assembly you usually see, and there's a serious design problem here, because the tolerances are very tight, and under use the adhesive tends to 'sheer creep' which will pull the top layer out of alignment. At this point keys start failing one by one as the alignment causes the dome assembly to fail to concentrically match up with the underlying contacts. Carefully peeling back the adhesive film, taking care not to stretch it, I used foam rubber Q-tips - NOT cotton buds - to clean the gold pads and then I lightly moistened a clean sheet of A4 paper with contact cleaner, and gently rubbed the domed side of the film across this, taking care not to attach the adhesive film onto the paper. To reassemble to the tight tolerances requires a good bright desk lamp. Shining this directly down, position the film layer and without pressing it down, move it around until you can see an even gold 'halo' around each of the domes. Then press down and ensure the film is firmly reattached, with all domes centrally positioned. PS: don't be tempted to do what I did before I knew how to disassemble the unit and tweak the tiny little philips screw which is underneath the top PCB (that the screen and mini keypad are attached to. This appears to be a contrast adjustment for the screen. I had to pull the phone partially apart and readjust this screw due to my own stupidity. |
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