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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#41
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Power surges and modern electronics.
In article ,
Jeff Liebermann wrote: Merry Christmas and Happy Extended Warranty Service. I learned recently that laptop failure is so common that the manufacturers have outsourced warranty repair to UPS (or maybe it was FedEx.) A room inside the facility has 100 techs swapping out motherboards and such all day long, then returning the thing to the customer the next day. |
#42
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Power surges and modern electronics.
I learned recently that laptop failure is so common that the
manufacturers have outsourced warranty repair to UPS (or maybe it was FedEx.) A room inside the facility has 100 techs swapping out motherboards and such all day long, then returning the thing to the customer the next day. Is there a connection between price and quality -- are more-expensive laptops less-likely to need service? |
#43
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Power surges and modern electronics.
Hi William,
William Sommerwerck wrote: I learned recently that laptop failure is so common that the manufacturers have outsourced warranty repair to UPS (or maybe it was FedEx.) A room inside the facility has 100 techs swapping out motherboards and such all day long, then returning the thing to the customer the next day. Is there a connection between price and quality -- are more-expensive laptops less-likely to need service? Yes and no. There is always the "flimsiness factor" to contend with. But, it's hard to make a "robust" laptop, regardless. (though I had a Tadpole that was very durable) All laptops break. Consider them as "consumables" (disposable). |
#44
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Power surges and modern electronics.
On Tue, 14 Dec 2010 21:06:23 -0800, Jeff Liebermann
wrote: On Tue, 14 Dec 2010 17:07:39 -0800 (PST), "larry moe 'n curly" wrote: The Pentium4 CPUs in those Dells were such power hogs that even Rubycons would usually wear out in about 5 years. Sorta. Caps only dissipate power when current runs through them. In the case of filter caps, it's the ripple current that causes internal heating. If you use under-value caps or high ESR caps, you'll have heating. Among other things, heating causes electrolyte loss. See the bottom of: http://www.dfrsolutions.com/uploads/white-papers/Uprating_of_Electrolytic_Capacitors.pdf for the bad news. Why has my 1976 Sanyo TV needed only 2 caps replaced (audio coupling, vertical yoke)? The 2-year-old digital converter box that sits on top of it has needed a lot more caps replaced. Because they didn't have decent computers in the 1970's and therefore could not calculate capacitor values to the bitter edge of near failure. Designers weren't quite sure what they could get away with, so they always left a safety factor. These days, we have CAD workstations and modeling software that will accurately predict when something will blow. The typical design criteria is the absolute cheapest components which will fail immediately after the warranty expires. Similarly, manufacturers of capacitors didn't have the production controls necessary to accurately rate their components. So a 6.3WV (working voltage) capacitor was often really a 10WV capacitor. These days, if it's 6.3V, you fairly well be certain that it will die a horrible death at a few millivolts over 6.3V. Your two year old converter box was designed to operate only up to its probably 1 year warranty. After that, it's actually desireable for the manufacturer to have it blow up. There was also an odd preception that electronic devices were suppose to last "a lifetime". It was not unusual to have TV's and consumer electronics last 20-30 years without anything more than mechanical failures. Maybe a dried out electroltyic or blown dial lamps, but not much more. However, that was bad for business as nobody wanted to replace something that was still working. Well, that has obviously changed to the throw-away and eWaste mentality. It sucks, but I have no clue how to change it. Few seem willing to pay for quality, and even fewer know quality when they see it. You missed the basic reason. A 1976 Sanyo TV was an analog TV. The power supply was largely unregulated. The highest frequency encountered in the power supply circuits was the 15.625 Khz horizontal sweep. The digital converter uses an SMPS power supply, and would have been considered a very sophisticated computer in 1976. PlainBill |
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