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Electronics Repair (sci.electronics.repair) Discussion of repairing electronic equipment. Topics include requests for assistance, where to obtain servicing information and parts, techniques for diagnosis and repair, and annecdotes about success, failures and problems. |
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#1
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Dual CS505-1 Turntable
Just acquired a Dual CS505-1 turntable made in Germany that was sold in
Canada. It is wired for a 115v 60Hz supply. How can I adjust the wiring inside the plinth for 230v operation in the UK? There is a small circuit board inside the plinth with 5 pins for external connections. The Dual SM100 motor has 2 identical windings. I suspect it is a 16 pole synchronous design. Will I need a different spindle for 50Hz operation? I have traced the existing wiring, but would rather not guess how to change it. Nick -- ************************************************** ************************* No trees were harmed in the generation of this posting Just a few electrons may have been disturbed ************************************************** ************************* |
#2
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Dual CS505-1 Turntable
"Nick" wrote in message reenews.net... Just acquired a Dual CS505-1 turntable made in Germany that was sold in Canada. It is wired for a 115v 60Hz supply. How can I adjust the wiring inside the plinth for 230v operation in the UK? There is a small circuit board inside the plinth with 5 pins for external connections. The Dual SM100 motor has 2 identical windings. I suspect it is a 16 pole synchronous design. Will I need a different spindle for 50Hz operation? I have traced the existing wiring, but would rather not guess how to change it. Nick -- ************************************************** ************************* No trees were harmed in the generation of this posting Just a few electrons may have been disturbed ************************************************** ************************* If it's a DC servo motor, you won't need a different pulley. The main power transformer may or may not have facility to run directly on 230V. The AC input should be fairly basic - there could just be two wires that go directly to the transformer, with the power switch being on the DC side. A stepup transformer for a low-consumption item like a turntable should not be too expensive, if one is required. Mark Z. |
#3
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Dual CS505-1 Turntable
"Mark D. Zacharias" wrote in message . com... If it's a DC servo motor, you won't need a different pulley. The main power transformer may or may not have facility to run directly on 230V. The AC input should be fairly basic - there could just be two wires that go directly to the transformer, with the power switch being on the DC side. A stepup transformer for a low-consumption item like a turntable should not be too expensive, if one is required. Mark Z. The Dual CS505 uses an AC synchronous motor, so from what you said I need a bigger spindle/pulley to compensate for the lower frequency. Since the deck was made in Germany I'd be surprised if there isn't a way of connecting the two motor windings to the pcb for 230v operation. Nick |
#4
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Dual CS505-1 Turntable
Nick wrote:
The Dual CS505 uses an AC synchronous motor, so from what you said I need a bigger spindle/pulley to compensate for the lower frequency. Since the deck was made in Germany I'd be surprised if there isn't a way of connecting the two motor windings to the pcb for 230v operation. Nick The simplest way to convert to 230 operation is to fit a series capacitor to act as a dropper. To calculate its value you need to find the motors current consumption (on the ratings plate) and dc resistance. To convert from 60Hz to 50Hz you either need a bigger pulley, which may be sitting there under the TT, or else to use the sellotape trick. Despite being a horrible bodge it actually works well. The idea is to wind tape round the pulley to bring its size up as needed. The tape must be cut to the correct width before winding it on, and it must be wound in the direction that results in the outer end being pressed back into place every revolution. I used this trick when younger and it does work properly. Although it may sound unattractive, its either that or run round trying to get a suitable pulley, which I doubt you'll ever find. NT |
#5
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Dual CS505-1 Turntable
Nick wrote:
Just acquired a Dual CS505-1 turntable made in Germany that was sold in Canada. It is wired for a 115v 60Hz supply. How can I adjust the wiring inside the plinth for 230v operation in the UK? There is a small circuit board inside the plinth with 5 pins for external connections. The Dual SM100 motor has 2 identical windings. I suspect it is a 16 pole synchronous design. Will I need a different spindle for 50Hz operation? I have traced the existing wiring, but would rather not guess how to change it. Nick Nick, I have a manual for a Dual 521 which is a similar vintage turntable BUT NOT IDENTICAL so please be aware that my info might not be correct for your turntable!!!! In the 521, the motor is easily rewired for 220-240V operation. there is a 'box' that the motor leads go to, as well as the mains leads. The mains leads got to pins 1 and 4, and remain that way. Dual usually uses brass connectors that go on pins, and can be slid off to change. For 110-125V: Green and Black go to pin 4, Orange and White got to pin 2, pin 3 is not used, and the neon lamp for the strobe goes from pin 2 to pin 4 For 220-240V: Green goes to pin 4, Orange and Black go to pin 3, White goes to pin 2. the lamp leads goes from Pin 4 to Pin 3. (The lamp is across ONE of the motor windings, so it sees about half the line voltage.) A NEW MOTOR PULLEY IS CALLED FOR! In the 521, the 60 Hz pulley is part number 234 454, and the 50Hz pulley is 234 253. This part will have to come from Dual, or a scrap turntable. While you are ordering parts from Dual, I'd also replace the drive belt, and the cogged speed belt, if the 505 has one. Again, please remember that my info is for a different model than yours. Regards, Tim Schwartz Bristol Electronics |
#6
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Dual CS505-1 Turntable
Nick wrote:
Just acquired a Dual CS505-1 turntable made in Germany that was sold in Canada. It is wired for a 115v 60Hz supply. How can I adjust the wiring inside the plinth for 230v operation in the UK? There is a small circuit board inside the plinth with 5 pins for external connections. The Dual SM100 motor has 2 identical windings. I suspect it is a 16 pole synchronous design. Will I need a different spindle for 50Hz operation? I have traced the existing wiring, but would rather not guess how to change it. Nick -- ************************************************** ************************* No trees were harmed in the generation of this posting Just a few electrons may have been disturbed ************************************************** ************************* I posted a reply to this message yesterday but it did not show up on the group. I think I hit the "reply to author" button instead of the "reply" button. I didn't keep a copy of the message so I'll try and redo it for the benefit of the rest of the group. I have the service manual for this turntable. The wiring for 115V should be as follows: Pin 1 = No connection Pin 2 = White wire from motor plus one end of strobe wire. Pin 3 = Yellow wire from motor. Pin 4 = Green wire plus one end of capacitor which is in series with strobe lamp, plus one end of AC input, and another wire whose color is not labeled that comes from the motor. Please label this wire as "wire #4," as I'll be referring to this wire in the conversion process. Pin 5 = Other side of AC input. The wiring for 230V should be performed as follows: Changes to pin 1 1. Move green wire from pin 4 to pin 1. 2. Move one end of strobe wire from pin 2 to pin 1. 3. Move "wire #4," from pin 4 to pin 1. Changes to pin 2 1. Move one end of capacitor in series with strobe lamp from pin 4 to pin 2. 2. White wire on pin 2 remains on pin 2. Pin 3 has no changes. Yellow wire remains as is. Pins 4 and 5 should now have only the AC input attached. Make sure you double check all of this before plugging it in. If you have any questions, please ask. The 60Hz motor pulley needs to be changed to a 50Hz pulley. The Dual part number is, 261938. Good luck. -- David Farber David Farber's Service Center L.A., CA |
#7
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Dual CS505-1 Turntable
The simplest way to convert to 230 operation is to fit a series
capacitor to act as a dropper. To calculate its value you need to find the motors current consumption (on the ratings plate) and dc resistance. The pcb has a 5.1k resistor for this purpose. To convert from 60Hz to 50Hz you either need a bigger pulley, which may be sitting there under the TT, or else to use the sellotape trick. Despite being a horrible bodge it actually works well. The idea is to wind tape round the pulley to bring its size up as needed. The tape must be cut to the correct width before winding it on, and it must be wound in the direction that results in the outer end being pressed back into place every revolution. I used this trick when younger and it does work properly. Although it may sound unattractive, its either that or run round trying to get a suitable pulley, which I doubt you'll ever find. You are correct! I can't find a source of pulleys. The pulley is a funny split thing that is forced apart with the pitch control, but I understand this only does +/- 6% so a silone rubber sleeve might work! Thanks for your input NT. Nick |
#8
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Dual CS505-1 Turntable
I have a manual for a Dual 521 which is a similar vintage turntable BUT
NOT IDENTICAL so please be aware that my info might not be correct for your turntable!!!! In the 521, the motor is easily rewired for 220-240V operation. there is a 'box' that the motor leads go to, as well as the mains leads. The mains leads got to pins 1 and 4, and remain that way. Dual usually uses brass connectors that go on pins, and can be slid off to change. For 110-125V: Green and Black go to pin 4, Orange and White got to pin 2, pin 3 is not used, and the neon lamp for the strobe goes from pin 2 to pin 4 For 220-240V: Green goes to pin 4, Orange and Black go to pin 3, White goes to pin 2. the lamp leads goes from Pin 4 to Pin 3. (The lamp is across ONE of the motor windings, so it sees about half the line voltage.) A NEW MOTOR PULLEY IS CALLED FOR! In the 521, the 60 Hz pulley is part number 234 454, and the 50Hz pulley is 234 253. This part will have to come from Dual, or a scrap turntable. While you are ordering parts from Dual, I'd also replace the drive belt, and the cogged speed belt, if the 505 has one. Again, please remember that my info is for a different model than yours. Regards, Tim Schwartz Bristol Electronics Thanks for your input Tim. The CS505-1 is wired differently from the 521. Sourcing a pulley is a problem, so looking at driving the motor from a power signal generator instead. Nick |
#9
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Dual CS505-1 Turntable
Nick wrote: The pulley is a funny split thing that is forced apart with the pitch control, but I understand this only does +/- 6% so a silone rubber sleeve might work! Yes. I remember them. It looks like a teeny-tiny muffler pipe expander. |
#10
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Dual CS505-1 Turntable
Nick wrote:
The pulley is a funny split thing that is forced apart with the pitch control, but I understand this only does +/- 6% so a silone rubber sleeve might work! It might, if it happens to be just the right size. You can calculate the size you need, you want the final outer circumference to be 60/50 x the present circ. NT |
#11
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Dual CS505-1 Turntable
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#12
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Dual CS505-1 Turntable
wrote in message ups.com... I have the service manual for this turntable. The wiring for 115V should be as follows: Pin 1 = No connection Pin 2 = White wire from motor plus one end of strobe wire. Pin 3 = Yellow wire from motor. Pin 4 = Green wire plus one end of capacitor which is in series with strobe lamp, plus one end of AC input, and another wire whose color is not labeled that comes from the motor. Please label this wire as "wire #4," as I'll be referring to this wire in the conversion process. Pin 5 = Other side of AC input. The wiring for 230V should be performed as follows: Changes to pin 1 1. Move green wire from pin 4 to pin 1. 2. Move one end of strobe wire from pin 2 to pin 1. 3. Move "wire #4," from pin 4 to pin 1. Changes to pin 2 1. Move one end of capacitor in series with strobe lamp from pin 4 to pin 2. 2. White wire on pin 2 remains on pin 2. Pin 3 has no changes. Yellow wire remains as is. Pins 4 and 5 should now have only the AC input attached. Make sure you double check all of this before plugging it in. If you have any questions, please ask. The 60Hz motor pulley needs to be changed to a 50Hz pulley. The Dual part number is, 261938. Good luck. -- David Farber David Farber's Service Center L.A., CA Thank you David. I have traced out the new wiring and it kinda makes sense. The pulley may be difficult to source, so I'm thinking about making a 110v 60Hz PSU just for the turntable. Nick |
#13
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Dual CS505-1 Turntable
"Nick" wrote in message reenews.net... wrote in message ups.com... I have the service manual for this turntable. The wiring for 115V should be as follows: Pin 1 = No connection Pin 2 = White wire from motor plus one end of strobe wire. Pin 3 = Yellow wire from motor. Pin 4 = Green wire plus one end of capacitor which is in series with strobe lamp, plus one end of AC input, and another wire whose color is not labeled that comes from the motor. Please label this wire as "wire #4," as I'll be referring to this wire in the conversion process. Pin 5 = Other side of AC input. The wiring for 230V should be performed as follows: Changes to pin 1 1. Move green wire from pin 4 to pin 1. 2. Move one end of strobe wire from pin 2 to pin 1. 3. Move "wire #4," from pin 4 to pin 1. Changes to pin 2 1. Move one end of capacitor in series with strobe lamp from pin 4 to pin 2. 2. White wire on pin 2 remains on pin 2. Pin 3 has no changes. Yellow wire remains as is. Pins 4 and 5 should now have only the AC input attached. Make sure you double check all of this before plugging it in. If you have any questions, please ask. The 60Hz motor pulley needs to be changed to a 50Hz pulley. The Dual part number is, 261938. Good luck. -- David Farber David Farber's Service Center L.A., CA Thank you David. I have traced out the new wiring and it kinda makes sense. The pulley may be difficult to source, so I'm thinking about making a 110v 60Hz PSU just for the turntable. Nick A 12 volt to 115vac 60hz power inverter might sound like a kludge, but they are cheap and provide rock solid 60 hz output. Your power requirements are very low, so a 60 watt unit should do the trick. I bought a new 200 watt unit for 30 USD. You can run it from a 230v to 12 volt dc power supply, 4 amps should be plenty. Then no modification of the turntable would be needed. regards, tom |
#14
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Dual CS505-1 Turntable
"t.hoehler" wrote in message m... http://www.velleman.be/Downloads/0/Usermanual_VM113.pdf Nick A 12 volt to 115vac 60hz power inverter might sound like a kludge, but they are cheap and provide rock solid 60 hz output. Your power requirements are very low, so a 60 watt unit should do the trick. I bought a new 200 watt unit for 30 USD. You can run it from a 230v to 12 volt dc power supply, 4 amps should be plenty. Then no modification of the turntable would be needed. regards, tom Tom, AFAIK sychronous motors do not like to run from the square wave output from a typical budget inverter. Have you actually tried to a run a turntable from one of these? If so I wonder what model it was. Having got the details for 230v operation I rewired the TT and ran it up today. It all works but the with it set to 33 1/3 rpm it only runs between 26.5 and 29 rpm depending on the setting of the Pitch control. So all those folks who said it needs a new pulley are spot on! I was going to build a Wien bridge oscillator at 60Hz followed by a power amp and a transormer until I read your post. Please send me any info you have on using budget inverters for this purpose. Nick |
#15
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Dual CS505-1 Turntable
"Nick" wrote in message reenews.net... "t.hoehler" wrote in message m... http://www.velleman.be/Downloads/0/Usermanual_VM113.pdf Nick A 12 volt to 115vac 60hz power inverter might sound like a kludge, but they are cheap and provide rock solid 60 hz output. Your power requirements are very low, so a 60 watt unit should do the trick. I bought a new 200 watt unit for 30 USD. You can run it from a 230v to 12 volt dc power supply, 4 amps should be plenty. Then no modification of the turntable would be needed. regards, tom Tom, AFAIK sychronous motors do not like to run from the square wave output from a typical budget inverter. Have you actually tried to a run a turntable from one of these? If so I wonder what model it was. Having got the details for 230v operation I rewired the TT and ran it up today. It all works but the with it set to 33 1/3 rpm it only runs between 26.5 and 29 rpm depending on the setting of the Pitch control. So all those folks who said it needs a new pulley are spot on! I was going to build a Wien bridge oscillator at 60Hz followed by a power amp and a transormer until I read your post. Please send me any info you have on using budget inverters for this purpose. Nick I haven't run a Dual turntable motor from the inverter, but my Teac 2300S runs perfectly fine and it has a hysteresis synchronous capstan motor. regards, tom |
#16
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Dual CS505-1 Turntable
Nick wrote:
Tom, AFAIK sychronous motors do not like to run from the square wave output from a typical budget inverter. Have you actually tried to a run a turntable from one of these? If so I wonder what model it was. Having got the details for 230v operation I rewired the TT and ran it up today. It all works but the with it set to 33 1/3 rpm it only runs between 26.5 and 29 rpm depending on the setting of the Pitch control. So all those folks who said it needs a new pulley are spot on! I was going to build a Wien bridge oscillator at 60Hz followed by a power amp and a transormer until I read your post. Please send me any info you have on using budget inverters for this purpose. Nick Once OP has exhausted all these unlikely efforts, maybe OP will reread the thread and try the time honoured solutions. NT |
#17
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Dual CS505-1 Turntable
Thanks to all who posted to this thread.
Nick |
#18
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Dual CS505-1 Turntable
Nick - did you obtain a new pulley for your CS505? If not, I have a
50Hz CS505 and now live in the US, so I'll gladly swap pulleys with you, or purchase your old one if you still have it. |
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