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Source For LED Panels (See Design)
I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style
bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. This is what the rear end looks like: http://216.110.197.146/ltdrear.jpg I want to install LEDs to do a couple of things. The first is to give the "instant on" look for safety and the second is to reduce the current draw going to the rear of the car when the tail lights are on and you have your foot on the brakes. I've seen the cheap bayonet replacement LED based 1157s and they suck. Yeah, they are bright and give the LED look, but only in a single spot. You don't have soft diffusion like you do with a filament bulb. So, I drew up a little blueprint of what I'd like to find for my LTD. Look at my design and tell me if such a board already exists in mass production. (Just don't laugh at the drawings... I'm no architect! lol) If it doesn't exist, I'd be willing to pay someone with soldering skills to create four of these. http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. I can disassemble my tail lamp housings and fit these panels in there with the LED's facing the diffuser lense and I think it would give an EVENLY DIFFUSED look to both the tail lamp lighting and the lighting when you hit the brakes. Ideas??? Thanks, -Steve |
Source For LED Panels (See Design)
Hello, Steve!
You wrote on Sat, 29 Oct 2005 21:31:23 GMT: ST This is what the rear end looks like: http://216.110.197.146/ltdrear.jpg ST I want to install LEDs to do a couple of things. The first is to give ST the "instant on" look for safety and the second is to reduce the ST current draw going to the rear of the car when the tail lights are on ST and you have your foot on the brakes. ST I've seen the cheap bayonet replacement LED based 1157s and they suck. ST Yeah, they are bright and give the LED look, but only in a single spot. ST You don't have soft diffusion like you do with a filament bulb. ST So, I drew up a little blueprint of what I'd like to find for my LTD. ST Look at my design and tell me if such a board already exists in mass ST production. (Just don't laugh at the drawings... I'm no architect! ST lol) If it doesn't exist, I'd be willing to pay someone with soldering ST skills to create four of these. ST http://216.110.197.146/led_design.gif ST The drawing is not perfect and the device doesn't need to be exactly ST like this, but just a flat panel around 3 to 4" high and roughly 6-10" ST long. I can disassemble my tail lamp housings and fit these panels in ST there with the LED's facing the diffuser lense and I think it would ST give an EVENLY DIFFUSED look to both the tail lamp lighting and the ST lighting when you hit the brakes. ST Ideas??? You can buy off the shelf replacements for the 1157's these use a lot less current. It's just got to be easier. check this link out http://makeashorterlink.com/?A2461221C With best regards, 3T39. E-mail: |
Source For LED Panels (See Design)
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Source For LED Panels (See Design)
Steve TR wrote: I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. This is what the rear end looks like: http://216.110.197.146/ltdrear.jpg I want to install LEDs to do a couple of things. The first is to give the "instant on" look for safety and the second is to reduce the current draw going to the rear of the car when the tail lights are on and you have your foot on the brakes. I've seen the cheap bayonet replacement LED based 1157s and they suck. Yeah, they are bright and give the LED look, but only in a single spot. You don't have soft diffusion like you do with a filament bulb. So, I drew up a little blueprint of what I'd like to find for my LTD. Look at my design and tell me if such a board already exists in mass production. (Just don't laugh at the drawings... I'm no architect! lol) If it doesn't exist, I'd be willing to pay someone with soldering skills to create four of these. http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. I can disassemble my tail lamp housings and fit these panels in there with the LED's facing the diffuser lense and I think it would give an EVENLY DIFFUSED look to both the tail lamp lighting and the lighting when you hit the brakes. Ideas??? Thanks, -Steve Hi Steve... I'd strongly urge you to check before you install anything other than the original incandescents. I'm very sure that most places we can't change them without "breaking the law" Take care. Ken |
Source For LED Panels (See Design)
I appreciate the advice. As far as the legality of it, well, oh well...
I'm not worried with it enough to go look up lighting regulations, but I'm thinking that as long as it lights up in a manner close enough to the original, I'll be okay. It sure can't be worse than all of the imports/ricers/etc running around with blue/green/red/amber LEDs and those funky "Altezza" tail lamps they think is "so cool." -Steve "Ken Weitzel" wrote in message news:McS8f.338861$1i.173284@pd7tw2no... Steve TR wrote: I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. This is what the rear end looks like: http://216.110.197.146/ltdrear.jpg I want to install LEDs to do a couple of things. The first is to give the "instant on" look for safety and the second is to reduce the current draw going to the rear of the car when the tail lights are on and you have your foot on the brakes. I've seen the cheap bayonet replacement LED based 1157s and they suck. Yeah, they are bright and give the LED look, but only in a single spot. You don't have soft diffusion like you do with a filament bulb. So, I drew up a little blueprint of what I'd like to find for my LTD. Look at my design and tell me if such a board already exists in mass production. (Just don't laugh at the drawings... I'm no architect! lol) If it doesn't exist, I'd be willing to pay someone with soldering skills to create four of these. http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. I can disassemble my tail lamp housings and fit these panels in there with the LED's facing the diffuser lense and I think it would give an EVENLY DIFFUSED look to both the tail lamp lighting and the lighting when you hit the brakes. Ideas??? Thanks, -Steve Hi Steve... I'd strongly urge you to check before you install anything other than the original incandescents. I'm very sure that most places we can't change them without "breaking the law" Take care. Ken |
Source For LED Panels (See Design)
What is the current draw for one 1157 bulb?
What is the current draw for 19X5= 95 high output LEDS? |
Source For LED Panels (See Design)
Steve TR wrote: I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. This is what the rear end looks like: http://216.110.197.146/ltdrear.jpg I want to install LEDs to do a couple of things. The first is to give the "instant on" look for safety and the second is to reduce the current draw going to the rear of the car when the tail lights are on and you have your foot on the brakes. I've seen the cheap bayonet replacement LED based 1157s and they suck. Yeah, they are bright and give the LED look, but only in a single spot. You don't have soft diffusion like you do with a filament bulb. So, I drew up a little blueprint of what I'd like to find for my LTD. Look at my design and tell me if such a board already exists in mass production. (Just don't laugh at the drawings... I'm no architect! lol) If it doesn't exist, I'd be willing to pay someone with soldering skills to create four of these. http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. I can disassemble my tail lamp housings and fit these panels in there with the LED's facing the diffuser lense and I think it would give an EVENLY DIFFUSED look to both the tail lamp lighting and the lighting when you hit the brakes. Ideas??? Thanks, -Steve Hello Steve, Not sure if this does exist comercially, but I'll make some up for you if you don't find any from a comercial source. Regards Robert http//notrocketscience.mysite.wanadoo-members.co.uk/ |
Source For LED Panels (See Design)
Steve -
I don't know of anywhere that mass produces something like this, but then again I don't really know anything about replacements like this, I just happened to run across your post. I can see what you want, but I think you will probably need to go through a few prototypes before you get what you want. I'd recc. you get some breadboard, something like: http://www.radioshack.com/product/in... ntPage=search or google breadboard and look for something else. You can then cut the board to the dimensions you need, and start prototyping. Soldering really isn't that difficult, and this would be an ideal project to learn that skill. Other than that, maybe post over in sci.electronics.design for some other ideas. Seems like it might be a fun project, if nothing else. Good luck, Matt |
Source For LED Panels (See Design)
Hey, thanks for the advice. I had no idea what to search for to find the
(as I was calling it) generic printed circuit boards. I can solder wires together, but just never have had much luck with soldering components together. maybe I'll buy a bag full of LEDs and see what happens... Thanks, -Steve "Matt" wrote in message oups.com... Steve - I don't know of anywhere that mass produces something like this, but then again I don't really know anything about replacements like this, I just happened to run across your post. I can see what you want, but I think you will probably need to go through a few prototypes before you get what you want. I'd recc. you get some breadboard, something like: http://www.radioshack.com/product/in... ntPage=search or google breadboard and look for something else. You can then cut the board to the dimensions you need, and start prototyping. Soldering really isn't that difficult, and this would be an ideal project to learn that skill. Other than that, maybe post over in sci.electronics.design for some other ideas. Seems like it might be a fun project, if nothing else. Good luck, Matt |
Source For LED Panels (See Design)
Steve TR wrote:
Hey, thanks for the advice. I had no idea what to search for to find the (as I was calling it) generic printed circuit boards. I can solder wires together, but just never have had much luck with soldering components together. maybe I'll buy a bag full of LEDs and see what happens... Thanks, -Steve Yeah, breadboard, perfboard, vectorboard, it's all pretty similar stuff. Check out here for LEDs, I've gotten some pretty good deals. http://www.surplusled.com/ |
Source For LED Panels (See Design)
Steve,
Glad to help. Also, google 'how to solder electronics' or something similar, you will find plenty of tutorials to help you get started with the selction of the proper iron and solder, (some even have viddys you can watch) and then it's just practice. The only other thing I would be concerned with, and it's a minor concern, but I would guess that once you get to a final version you are ready to install, it will be subject to the same corrosion/vibration factors as the bulbs you are replacing; and also you will want the back of the circuit to be well insulated from touching the car frame. I know that the circuit boards in my washer and dryer are sealed in some sort of epoxy to protect them from corrosion, perhaps others can point you in a direction for some sort of epoxy or enclosure to protect the finished product. Matt Hey, thanks for the advice. I had no idea what to search for to find the (as I was calling it) generic printed circuit boards. I can solder wires together, but just never have had much luck with soldering components together. maybe I'll buy a bag full of LEDs and see what happens... Thanks, -Steve |
Source For LED Panels (See Design)
If I do come up with some sort of raw circuit board with hundreds of tiny
solder joints on the rear, I was going to cover it in a layer of silicone or some sort of nonconductive insulator to help keep moisture out, although these tail lights seal pretty tightly against weather and dust. We shall see what happens. "Matt" wrote in message ups.com... Steve, Glad to help. Also, google 'how to solder electronics' or something similar, you will find plenty of tutorials to help you get started with the selction of the proper iron and solder, (some even have viddys you can watch) and then it's just practice. The only other thing I would be concerned with, and it's a minor concern, but I would guess that once you get to a final version you are ready to install, it will be subject to the same corrosion/vibration factors as the bulbs you are replacing; and also you will want the back of the circuit to be well insulated from touching the car frame. I know that the circuit boards in my washer and dryer are sealed in some sort of epoxy to protect them from corrosion, perhaps others can point you in a direction for some sort of epoxy or enclosure to protect the finished product. Matt Hey, thanks for the advice. I had no idea what to search for to find the (as I was calling it) generic printed circuit boards. I can solder wires together, but just never have had much luck with soldering components together. maybe I'll buy a bag full of LEDs and see what happens... Thanks, -Steve |
Source For LED Panels (See Design)
Make sure you go for superbrites if you are replacing the lamps.
"Ordinary" red LEDs are in the 10-30 mCd range. You should be shopping in the 500+ mCd range. If you get the 10 Cd ones you may end up with something that will blind other motorists at night, but you can always drop the current a little. Each LED will draw about 30-70 mA at around 2V. You will probably end up wiring them in series-parallel, and you will find in that case that some LEDs are a little more "greedy" than others, and will draw all of the current off, so if you plan to use a series-parallel arrangement, buy extras and then test all of them to match voltages. If you don't want to be bothered with all of that, you can just use more resistors. |
Source For LED Panels (See Design)
In message ,
Steve TR writes I'm willing to spend $$$ for this project so I can get a correct look and it seems a flat panel filling the entire area behind the lense will work wonderfully. Aside from someone's time, I wouldn' think it would be all that expensive... You can buy generic blank PCBs and a box of LEDs and solder away. I just suck at soldering. LOL OK, here's how you do it. You take the lens dimensions and create a PCB outline to fit using a PCB CAD program. You then populate the entire area with the pads required for the LEDs and matching series resistors, and connect the pads with tracks to make series multiples of four LEDs and a resistor per circuit across common power bus tracks. Remember to allow for fixings to fit the final PCB into the lens or base, and allow a couple of big pads for attaching the connection wires. If you have multiple circuits then the LEDs can be wired in clusters, possibly with diodes to allow individual or multiple groups to be used from a common switch line. Now print the finished PCB artwork onto a transparent or translucent medium and expose a piece of photo sensitive PCB material in a suitable UV exposure unit. The PCB can then be developed in an alkaline developer based on Sodium Hydroxide, then rinsed and etched in a hot bath of Ferric Chloride with air being blown through it to cause circulation and agitation of the etchant. Once etched you can then hand drill the several hundred 1mm holes required for the components with a small hand-held drill and then crop the PCB to size and shape before mounting the resistors on the back, cropping the leads at the front and then populating the entire front surface with high output (635nm?) LEDs. If using superflux these are pretty good at self levelling, but 5mm LEDs are best having their anodes soldered first then hand levelled individually before having the cathodes soldered. The choice of resistor value can be calculated as 13.8 - (4*LED-Vf) / LED-I (20mA for 5mm or 50mA for superflux). You can calculate the appropriate power rating for the resistors by multiplying the voltage dropped across them by the current and rounding up to the nearest power rating. Now simply pop into your lens and bingo, there you go. -- Clive Mitchell http:/www.bigclive.com |
Source For LED Panels (See Design)
How about coming up with some off the shelf or homemade diffuser of
some kind to snap or attach to the end of the 1157 LED bulbs? Sure it would take more than just spraying some white paint over them but doesn't seem insurmountable... some thick white transluscent plastic lens, clear plastic lens with bunch of metal flakes suspended in it, little piece of foil on tips of the lenses and them white material at base fo lens so light bounces off the lens back onto the white backing, I dunno. How bout just clear lens that spreads the light out like a projector? Maybe once you diffused them perfectly then you'd find out they don't have enough light output anyway. |
Source For LED Panels (See Design)
I've thought of that and might try it.
Because... The tail lamp assembly already has a fresnel (or is it lenticular?) lens in there. It does a wonderful job of diffusing light when the light source is smack dab in the center of the fresnel lens. -Steve "frenchy" wrote in message ups.com... How about coming up with some off the shelf or homemade diffuser of some kind to snap or attach to the end of the 1157 LED bulbs? Sure it would take more than just spraying some white paint over them but doesn't seem insurmountable... some thick white transluscent plastic lens, clear plastic lens with bunch of metal flakes suspended in it, little piece of foil on tips of the lenses and them white material at base fo lens so light bounces off the lens back onto the white backing, I dunno. How bout just clear lens that spreads the light out like a projector? Maybe once you diffused them perfectly then you'd find out they don't have enough light output anyway. |
Source For LED Panels (See Design)
On Sat, 29 Oct 2005, Ken Weitzel wrote:
I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. I'd strongly urge you to check before you install anything other than the original incandescents. I'm very sure that most places we can't change them without "breaking the law" Ken, without going into the excruciating detail I've already covered this point on in the past, that is not correct. DS |
Source For LED Panels (See Design)
On Sat, 29 Oct 2005, frenchy wrote:
How about coming up with some off the shelf or homemade diffuser of some kind to snap or attach to the end of the 1157 LED bulbs? The "1157 LED bulbs" don't put out nearly enough total light, period. No diffuser is going to help that. |
Source For LED Panels (See Design)
Steve TR wrote:
I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. This is what the rear end looks like: http://216.110.197.146/ltdrear.jpg I want to install LEDs to do a couple of things. The first is to give the "instant on" look for safety and the second is to reduce the current draw going to the rear of the car when the tail lights are on and you have your foot on the brakes. I've seen the cheap bayonet replacement LED based 1157s and they suck. Yeah, they are bright and give the LED look, but only in a single spot. You don't have soft diffusion like you do with a filament bulb. So, I drew up a little blueprint of what I'd like to find for my LTD. Look at my design and tell me if such a board already exists in mass production. (Just don't laugh at the drawings... I'm no architect! lol) If it doesn't exist, I'd be willing to pay someone with soldering skills to create four of these. http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. I can disassemble my tail lamp housings and fit these panels in there with the LED's facing the diffuser lense and I think it would give an EVENLY DIFFUSED look to both the tail lamp lighting and the lighting when you hit the brakes. Ideas??? Thanks, -Steve Email me off the group, I might have something close to what you're looking for and/or need... |
Source For LED Panels (See Design)
On Sat, 29 Oct 2005 22:01:24 GMT, "Steve TR" wrote:
I appreciate the advice. As far as the legality of it, well, oh well... I'm not worried with it enough to go look up lighting regulations, but I'm thinking that as long as it lights up in a manner close enough to the original, I'll be okay. Except if you ever have the bad luck to be rear-ended. If the guy that hit your car (who might really have been the one at fault) notices that the remains of the rear lights are home-made and not DoT approved then all he needs is a lawyer. Hell, he'd probably sue you for damages. Your insurance company might also be interested in finding a way to avoid paying. They're in business to make the stockholders happy, not you. -- Rich Webb Norfolk, VA |
Source For LED Panels (See Design)
I understand this. I'm not looking for legal advice.
"Rich Webb" wrote in message ... On Sat, 29 Oct 2005 22:01:24 GMT, "Steve TR" wrote: I appreciate the advice. As far as the legality of it, well, oh well... I'm not worried with it enough to go look up lighting regulations, but I'm thinking that as long as it lights up in a manner close enough to the original, I'll be okay. Except if you ever have the bad luck to be rear-ended. If the guy that hit your car (who might really have been the one at fault) notices that the remains of the rear lights are home-made and not DoT approved then all he needs is a lawyer. Hell, he'd probably sue you for damages. Your insurance company might also be interested in finding a way to avoid paying. They're in business to make the stockholders happy, not you. -- Rich Webb Norfolk, VA |
Source For LED Panels (See Design)
On Sat, 29 Oct 2005, Steve TR wrote:
http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. Your individual emitters designated as tail or brake: Wrong way to do it. You really want all your emitters to be active in both modes. There are readily available PWM circuits for the dim "tail" mode, and then you just shoot full power to 'em for the bright brake/turn mode. http://www.pmlights.com/products.cfm?cId=1&fId=57 (The one I'd recommend is the 36-emitter unit P/N M417RP he http://www.pmlights.com/products.cfm...Id=57&pId=1478 ) They're 4" round, and you could simply line 'em up side by side by each, spaced about 3/4" or so away from the inner surface of the car's lenses. Dual-intensity capability built right in, on all emitters, and these guys are BRIGHT. To reduce the appearance of discrete circular areas of light, I'd obtain some diamond-pattern fluorescent ceiling light diffuser material and place a single thickness of it right up against the inner surface of the car's lenses. If you gotta have rectangular, there is an LED Model 45 from Truck-Lite. 3-13/32" by 5-5/16", P/N 45252R, e.g. http://www.imperialinc.com/items.asp?item=0812540 (Truck-Lite's own site is down at the moment). These "full-pattern" items cram-packed with emitters are the better way to go, compared to the units which use fewer emitters (5 to 8, typically) with fresnel optics to spread the light. (Sure, it can be fun to start from scratch using nothing more than perfboard and raw LED emitters, but the optics make a real problem -- they cannot effectively be crafted in your workshop -- and these modules are inexpensive enough that you can pick 'em up, install 'em, and then move on to other things.) You will need a different turn signal flasher. I recommend an Ideal EL-12C electronic heavy-duty plug-in flasher. Nice loud click, and it won't care that the load has suddenly got a lot lighter. The stock flasher won't work, because it is load-sensitive. For your next trick: http://www.danielsternlighting.com/t...ys/relays.html and http://www.danielsternlighting.com/products/csr.html ;-) DS |
Source For LED Panels (See Design)
'Generic PC boards' I think you mean perf. board, just a rectangular PC
board, with rows of holes pre-drilled and pads/traces on the back. You might want to go to a junkyard and see if you can get your hands on a late-model Cadillac taillight assembly, they use LED's just as you are wanting to do. Maybe it will help you with the engineering. "Steve TR" wrote in message ... Hey, thanks for the advice. I had no idea what to search for to find the (as I was calling it) generic printed circuit boards. I can solder wires together, but just never have had much luck with soldering components together. maybe I'll buy a bag full of LEDs and see what happens... Thanks, -Steve |
Source For LED Panels (See Design)
"Steve TR" wrote in message ... Hey, thanks for the advice. I had no idea what to search for to find the (as I was calling it) generic printed circuit boards. I can solder wires together, but just never have had much luck with soldering components together. maybe I'll buy a bag full of LEDs and see what happens... Maybe you can just trim one of these down... http://www.alltronics.com/Light_Sources.htm The arrow is already rectangular. This http://www.alltronics.com/images/23L002.jpg has 18 real bright leds in a pattern.. |
Source For LED Panels (See Design)
I knew your name would pop up eventually with loads of flawless advice.
THANK YOU! Looking at the websites you provided, I think I can easily adapt some of the products listed to fit my needs. And as far as a diffuser goes, each tail lamp already has a full width clear fresnel (?) lens in there behind the outer red lens. I found that by sticking a single LED flashlight in the center on the lens, it would illuminate the entire lens evenly. Dim, but it was fully lit. So one of these round or rectagular complete LED lamp assemblies in each tail light section would work great. I could get away with four of them I believe, maybe six, or even if I have to use eight, the current draw would still be less than what I'm having with eight 1157's all lit up. And yep, thermal flasher won't work. I've already switched to an electronic "heavy duty" flasher just for the shear loudness of it. It's a convertible and so there is wind noise... It's nice to be able to hear the flasher ticking. THANKS AGAIN! -Steve "Daniel J. Stern" wrote in message .umich.edu... On Sat, 29 Oct 2005, Steve TR wrote: http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. Your individual emitters designated as tail or brake: Wrong way to do it. You really want all your emitters to be active in both modes. There are readily available PWM circuits for the dim "tail" mode, and then you just shoot full power to 'em for the bright brake/turn mode. http://www.pmlights.com/products.cfm?cId=1&fId=57 (The one I'd recommend is the 36-emitter unit P/N M417RP he http://www.pmlights.com/products.cfm...Id=57&pId=1478 ) They're 4" round, and you could simply line 'em up side by side by each, spaced about 3/4" or so away from the inner surface of the car's lenses. Dual-intensity capability built right in, on all emitters, and these guys are BRIGHT. To reduce the appearance of discrete circular areas of light, I'd obtain some diamond-pattern fluorescent ceiling light diffuser material and place a single thickness of it right up against the inner surface of the car's lenses. If you gotta have rectangular, there is an LED Model 45 from Truck-Lite. 3-13/32" by 5-5/16", P/N 45252R, e.g. http://www.imperialinc.com/items.asp?item=0812540 (Truck-Lite's own site is down at the moment). These "full-pattern" items cram-packed with emitters are the better way to go, compared to the units which use fewer emitters (5 to 8, typically) with fresnel optics to spread the light. (Sure, it can be fun to start from scratch using nothing more than perfboard and raw LED emitters, but the optics make a real problem -- they cannot effectively be crafted in your workshop -- and these modules are inexpensive enough that you can pick 'em up, install 'em, and then move on to other things.) You will need a different turn signal flasher. I recommend an Ideal EL-12C electronic heavy-duty plug-in flasher. Nice loud click, and it won't care that the load has suddenly got a lot lighter. The stock flasher won't work, because it is load-sensitive. For your next trick: http://www.danielsternlighting.com/t...ys/relays.html and http://www.danielsternlighting.com/products/csr.html ;-) DS |
Source For LED Panels (See Design)
"Bob" wrote in message ... "Steve TR" wrote in message ... Hey, thanks for the advice. I had no idea what to search for to find the (as I was calling it) generic printed circuit boards. I can solder wires together, but just never have had much luck with soldering components together. maybe I'll buy a bag full of LEDs and see what happens... Maybe you can just trim one of these down... http://www.alltronics.com/Light_Sources.htm The arrow is already rectangular. This http://www.alltronics.com/images/23L002.jpg has 18 real bright leds in a pattern.. Here's the full list.... http://www.robotics.com/surplus.html |
Source For LED Panels (See Design)
In article ,
says... I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. This is what the rear end looks like: http://216.110.197.146/ltdrear.jpg I want to install LEDs to do a couple of things. The first is to give the "instant on" look for safety and the second is to reduce the current draw going to the rear of the car when the tail lights are on and you have your foot on the brakes. I've seen the cheap bayonet replacement LED based 1157s and they suck. Yeah, they are bright and give the LED look, but only in a single spot. You don't have soft diffusion like you do with a filament bulb. So, I drew up a little blueprint of what I'd like to find for my LTD. Look at my design and tell me if such a board already exists in mass production. (Just don't laugh at the drawings... I'm no architect! lol) If it doesn't exist, I'd be willing to pay someone with soldering skills to create four of these. http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. I can disassemble my tail lamp housings and fit these panels in there with the LED's facing the diffuser lense and I think it would give an EVENLY DIFFUSED look to both the tail lamp lighting and the lighting when you hit the brakes. One issue with many LED replacements is that they generally only have LED's pointing one way, with some also having a few sideways LED's. The main problem is that there may be none pointing toward the rear, which would bounce light off the reflector, giving a broader band of light. Maybe if you could find a version with a wide distribution of light, along with some of the diffusion techniques posted by others, to get a more incandescent-looking pattern. Also, if there is such a thing as a 'short' LED version, it may help by keeping the light source further away from the car's lens, giving the light more time to spread. Remember that with an incandescent, the filament is in the middle of the bulb, whereas those LED's look like the light comes right out at the end of a unit almost the same size as an 1157. -- If there is a no_junk in my address, please REMOVE it before replying! All junk mail senders will be prosecuted to the fullest extent of the law!! http://home.att.net/~andyross |
Source For LED Panels (See Design)
Clive Mitchell wrote:
In message , Steve TR writes I'm willing to spend $$$ for this project so I can get a correct look and it seems a flat panel filling the entire area behind the lense will work wonderfully. Aside from someone's time, I wouldn' think it would be all that expensive... You can buy generic blank PCBs and a box of LEDs and solder away. I just suck at soldering. LOL OK, here's how you do it. You take the lens dimensions and create a PCB outline to fit using a PCB CAD program. You then populate the entire area with the pads required for the LEDs and matching series resistors, and connect the pads with tracks to make series multiples of four LEDs and a resistor per circuit across common power bus tracks. Remember to allow for fixings to fit the final PCB into the lens or base, and allow a couple of big pads for attaching the connection wires. If you have multiple circuits then the LEDs can be wired in clusters, possibly with diodes to allow individual or multiple groups to be used from a common switch line. Now print the finished PCB artwork onto a transparent or translucent medium and expose a piece of photo sensitive PCB material in a suitable UV exposure unit. The PCB can then be developed in an alkaline developer based on Sodium Hydroxide, then rinsed and etched in a hot bath of Ferric Chloride with air being blown through it to cause circulation and agitation of the etchant. Once etched you can then hand drill the several hundred 1mm holes required for the components with a small hand-held drill and then crop the PCB to size and shape before mounting the resistors on the back, cropping the leads at the front and then populating the entire front surface with high output (635nm?) LEDs. If using superflux these are pretty good at self levelling, but 5mm LEDs are best having their anodes soldered first then hand levelled individually before having the cathodes soldered. The choice of resistor value can be calculated as 13.8 - (4*LED-Vf) / LED-I (20mA for 5mm or 50mA for superflux). You can calculate the appropriate power rating for the resistors by multiplying the voltage dropped across them by the current and rounding up to the nearest power rating. Now simply pop into your lens and bingo, there you go. Seems like it'd be FAR easier for the novice to use perfboard, at least for the prototype, then if a PCB is designed use one of the online board houses that will professionally make the PCBs, the end product is far nicer for a lot less effort. |
Source For LED Panels (See Design)
On Sat, 29 Oct 2005 21:54:52 GMT, Ken Weitzel
wrote: I'd strongly urge you to check before you install anything other than the original incandescents. I'm very sure that most places we can't change them without "breaking the law" Take care. Ken And, what is the law? Seems to me I see a lot of trucks with new LED signal/stop lights, and I can get close enough to see no SAE imprimatur on them. I have an interest in reducing my motorcycle's current usage - and making myself more visible. LEDs can do it, but I wonder about the legality (since the DOT has taken 30+ years to accept that halogen lights are better than "sealed beams" and) I know LED's can make a big difference in visibility. - seems to me it is just a matter of waiting (should I live that long) untill the LED lobbyists pay more than the incandescent lobbyists. And we, the people, might be able to choose. I think the bottom line is safety. LED's can do it better than incandescents - but not in a cost competive way (if one happens to be a detroit mogul) so, we have to wait until Detroit allows us this safety feature . . . Sealed beams were a great improvement over polished silvered iron reflectors - in the 30's- - and so the law was passed - - Halogen lights came along in the 60/70s and could project more usable light where it was needed and not cause glare to oncomming headlights - so the Europeans had them and the US had to wait until General Electric could develop halogen (sealed beam) headlights (that threw more light up in the air than directly ahead). unitl the 80's When GE got out of the market - auto lighting was more or less for safety. But there's sitll the spector of some nanny lobbyist out there to make us safe (in the corporatetly acceptible way). "I'm very sure that most places we can't change them without "breaking the law" Me too. Then I see celebrities breaking the law. and president's since Nixon, and presidents circumventing the Consitution since I was born and I have to wonder what good is the "rule of law?" It is a matter of what I can get away with - not what is legal. So how bad can LED lights be? ----== Posted via Newsfeeds.Com - Unlimited-Uncensored-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- |
Source For LED Panels (See Design)
Just for closure...
Here is a photo of one of the disassembled tail lamp sections. http://216.110.197.146/taillamp.jpg After poking around with a small LED flashlight and the clear inner fresnel lens, I really think I need to purchase a handful of the round LED lamps you suggested. One of those pre-fabbed tail lamps at the right spot on that lens will make a LOT of light that is evenly dispersed. Plus, it's all wired and already made to withstand the elements. I can pop them in there, fill the old lamp socket holes with rubber grommets, and be done. Also, I never realized that the LEDs actually dimmed for tail versus brake lights. I just thought there were just more or less of them illuminated as needed. So I'll give it a go with the standard round LED lamps you suggest are very bright. Thanks, -Steve "Daniel J. Stern" wrote in message .umich.edu... On Sat, 29 Oct 2005, Steve TR wrote: http://216.110.197.146/led_design.gif The drawing is not perfect and the device doesn't need to be exactly like this, but just a flat panel around 3 to 4" high and roughly 6-10" long. Your individual emitters designated as tail or brake: Wrong way to do it. You really want all your emitters to be active in both modes. There are readily available PWM circuits for the dim "tail" mode, and then you just shoot full power to 'em for the bright brake/turn mode. http://www.pmlights.com/products.cfm?cId=1&fId=57 (The one I'd recommend is the 36-emitter unit P/N M417RP he http://www.pmlights.com/products.cfm...Id=57&pId=1478 ) They're 4" round, and you could simply line 'em up side by side by each, spaced about 3/4" or so away from the inner surface of the car's lenses. Dual-intensity capability built right in, on all emitters, and these guys are BRIGHT. To reduce the appearance of discrete circular areas of light, I'd obtain some diamond-pattern fluorescent ceiling light diffuser material and place a single thickness of it right up against the inner surface of the car's lenses. If you gotta have rectangular, there is an LED Model 45 from Truck-Lite. 3-13/32" by 5-5/16", P/N 45252R, e.g. http://www.imperialinc.com/items.asp?item=0812540 (Truck-Lite's own site is down at the moment). These "full-pattern" items cram-packed with emitters are the better way to go, compared to the units which use fewer emitters (5 to 8, typically) with fresnel optics to spread the light. (Sure, it can be fun to start from scratch using nothing more than perfboard and raw LED emitters, but the optics make a real problem -- they cannot effectively be crafted in your workshop -- and these modules are inexpensive enough that you can pick 'em up, install 'em, and then move on to other things.) You will need a different turn signal flasher. I recommend an Ideal EL-12C electronic heavy-duty plug-in flasher. Nice loud click, and it won't care that the load has suddenly got a lot lighter. The stock flasher won't work, because it is load-sensitive. For your next trick: http://www.danielsternlighting.com/t...ys/relays.html and http://www.danielsternlighting.com/products/csr.html ;-) DS |
Source For LED Panels (See Design)
On Sun, 30 Oct 2005, default wrote:
Ken Weitzel wrote: I'd strongly urge you to check before you install anything other than the original incandescents. I'm very sure that most places we can't change them without "breaking the law" And, what is the law? Varies by state/province. Some jurisdictions explicitly require that all motor vehicle lighting devices conform to US Federal Motor Vehicle Safety Standard 108 (or, in Canada, Canada Motor Vehicle Safety Standard 108 or 108.1). Other jurisdictions make vague references to (usually outdated and/or inapplicable) SAE standards. Still other jurisdictions contain subjective requirements, e.g. "Every vehicle shall be equipped with two brake lights showing a red light to the rear when the brakes are applied, which shall be clearly visible for a distance of such-and-so many feet". Seems to me I see a lot of trucks with new LED signal/stop lights, and I can get close enough to see no SAE imprimatur on them. Well, a few things he First off, SAE is not a regulatory body. Despite commonly-used packaging language, there is no such thing as "SAE approval". (There's also no such thing as "DOT approval", but that's a different topic for a different day). FMVSS108 and CMVSS108 do not require any particular fiducial markings on vehicle rear lamps. Such markings are optional and are frequently applied by reputable manufacturers of HDV lighting equipment, which implies you're not looking closely enough for the markings and/or you don't know what you're looking for. There are a great many different LED vehicle brake, marker, tail, parking, reversing and directional indicator lamps on the market. Of these, a large proportion are fully compliant with applicable regulations and therefore legal in all states and provinces for use in their intended applications. (The remainder are 3rd-world knockoff crapola-this has been a problem since long before LEDs, and it'll carry on being a problem long after LEDs are obsolete). LED exterior lights are appearing more slowly on passenger cars, simply due to economic factors. Development and tooling for a good, durable and legally-compliant lighting device design is extremely expensive and quite time consuming. HDVs overwhelmingly use lighting devices made to a dozen or so industry-standard formats (4" round, 7" round, 3" x 5" rectangular and 2" x 7" oblong brake/tail/turn lamps, for instance). Passenger cars, on the other hand, overwhelmingly use model-specific lamps. I have an interest in reducing my motorcycle's current usage - and making myself more visible. LEDs can do it, but I wonder about the legality How come? What makes you think LEDs are illegal? What spoils the safety compliance of a vehicle is (surprise!) lights that don't produce intensity somewhere between the minimum and maximum prescribed values, through at least the prescribed vertical and horizontal angles, with at least the prescribed minimum ratio between bright and dim intensity modes, with at least the prescribed minimum illuminated area and at least the prescribed minimum resistance to the prescribed types of deterioration. That's a long way of saying homemade brake/tail lights and "LED bulb" retrofits generally don't work well enough to provide adequate safety performance. (since the DOT has taken 30+ years to accept that halogen lights are better than "sealed beams" It's really not that simple. Some of them are, some of them aren't. Virtually every owner of a '93-'00 Chrysler product who pays any attention at all to headlamp performance pines for the "performance" of the $9 sealed beams on his '60s-'80s cars. And as a concept, sealed-beam construction in standardized form factors makes a great deal of sense for automotive headlamps. The _implementation_ we were stuck with for so many years was poor, but there's nothing about sealed-beam construction, per se, that locks one into poor headlamp performance. There are plenty of bad replaceable-bulb lights, too. There are even bad "Xenon" HID lights. Good lights are better than bad lights; there's too much room in the US headlamp standard for various kinds of bad lights. I know LED's can make a big difference in visibility. Good lights can make a big difference in visibility and conspicuity compared to bad lights. There are some very good LED lights...and a lot of bad ones. And there are some very good bulb-type lights. is just a matter of waiting (should I live that long) untill the LED lobbyists pay more than the incandescent lobbyists. This doesn't make any sense. See above; more and more LED-based vehicle lamps hit the road every day with full legal compliance. And we, the people, might be able to choose. You already can. Sealed beams were a great improvement over polished silvered iron reflectors Er...there were no "iron" headlamp reflectors. Silvered brass, generally. Sometimes silvered steel. - in the 30's- - and so the law was passed - - Halogen lights came along in the 60/70s and could project more usable light where it was needed and not cause glare to oncomming headlights - so the Europeans had them and the US had to wait until General Electric could develop halogen (sealed beam) headlights (that threw more light up in the air than directly ahead). This is all more or less correct, though GE was _last_ to market with DOT-certified halogen sealed beams. Westinghouse, Philips and Sylvania beat them to it by a fairly long margin. GE kept insisting and insisting that halogen technology was "unnecessary" on automobiles, and that its use would create more problems than it would solve. This was probably due more to GE's having recently-at-the-time sunk a great deal of money into retooling their tungsten sealed beam production facilities. Ironically, GE was first to market with a halogen sealed beam in North America. In the early 1970s, GE Canada produced a "Quartzline" 5-3/4" halogen sealed beam high beam, called Q4001, and marketed it in Canada. It complied with European photometric requirements and therefore was legal in Canada, but was "too intense" for the US' unrealistically low high beam intensity limits and so was not sold in the US. When GE got out of the market - auto lighting was more or less for safety. GE is very much still in the market. And auto lighting has for a very long time been as much about politics, economics and non-tariff trade barriers as about safety. So how bad can LED lights be? Very bad. Just as bad as other kinds of bad lights, if they're not designed and built properly. DS |
Source For LED Panels (See Design)
Steve TR wrote: I've got a 1971 Ford LTD Convertible. These cars have eight 1157 style bulbs in the rear to give full width tail and brake lights. That's a LOT of current going through 30+ year old wiring, switches, and corroded sockets when you hit the brakes. I have a 66 Mustang 2+2 that has LED lights from a company called Mustang Project http://www.mustangproject.com/67-68%...sion%20Kit.pdf . You can contact them and see if they have a universal led kit for other cars. BTW, you are correct about using the original wiring harness for high current devices. What I do is use my original switches and wiring just as "signal" sources, and have them feed high current automobile quality relays. My headlights, fuel pump (fuel injected 5.0), electric fan, fog lights etc. are fed by a new heavy (and fused) 12v bus. John |
Source For LED Panels (See Design)
It's really not that simple. Some of them are, some of them aren't. Virtually every owner of a '93-'00 Chrysler product who pays any attention at all to headlamp performance pines for the "performance" of the $9 sealed beams on his '60s-'80s cars. And as a concept, sealed-beam construction in standardized form factors makes a great deal of sense for automotive headlamps. The _implementation_ we were stuck with for so many years was poor, but there's nothing about sealed-beam construction, per se, that locks one into poor headlamp performance. There are plenty of bad replaceable-bulb lights, too. There are even bad "Xenon" HID lights. Good lights are better than bad lights; there's too much room in the US headlamp standard for various kinds of bad lights. There's nothing wrong with the sealed beam construction itself, but the classic DOT headlamps *suck*. Installing quality OEM E-code headlamps on my European car was the best thing I ever did to it. People who ride with me often comment at how good the headlights are and they're usually shocked when I flip on the high beams. The original sealed beams were downright dangerous, I was overdriving my headlights going 5 under the speed limit on a dark highway, yet they still produced more glare to oncoming traffic than what I have now. |
Source For LED Panels (See Design)
["Followup-To:" header set to sci.electronics.misc.]
On 2005-10-29, Steve TR wrote: I appreciate the advice. I actually already have 2 of these "drop in" bayonet replacements and while they are okay for the "casual user" (lol) I'm quite picky and don't want to look like the rest of the import kiddies with the funky looking LED tail lamps only lighting up in small spots. I'm willing to spend $$$ for this project so I can get a correct look and it seems a flat panel filling the entire area behind the lense will work wonderfully. Aside from someone's time, I wouldn' think it would be all that expensive... You can buy generic blank PCBs and a box of LEDs and solder away. I just suck at soldering. LOL a task like this would be good way to gain skills. start with some perfboard (circuit board with lits of holes and no cobnecteions made between them) figure out your LED layout stick the leds in then join them up by the bits that stick out the back by the time you've done the few thousand solder joins your design wants you'll be an expert. :) -- Bye. Jasen |
Source For LED Panels (See Design)
On 2005-10-29, Ken Weitzel wrote:
I'd strongly urge you to check before you install anything other than the original incandescents. I'm very sure that most places we can't change them without "breaking the law" depends what the law says: it might just say "clearly visible" from such an angle and distance... still that could have a bearing on the best choice of LED. Bye. Jasen |
Source For LED Panels (See Design)
On Tue, 1 Nov 2005, James Sweet wrote:
Virtually every owner of a '93-'00 Chrysler product who pays any attention at all to headlamp performance pines for the "performance" of the $9 sealed beams on his '60s-'80s cars. And as a concept, sealed-beam construction in standardized form factors makes a great deal of sense for automotive headlamps. The _implementation_ we were stuck with for so many years was poor, but there's nothing about sealed-beam construction, per se, that locks one into poor headlamp performance. There's nothing wrong with the sealed beam construction itself, but the classic DOT headlamps *suck*. Yep, many of them do. I have a few interesting E-code sealed beams that produce very well-focued beam patterns. They're little more than historical/technical curiosities by dint of being an uncommon design; sealed-beam headlamp construction really never caught on enduringly outside North America. That said, European regulations are now being written for the optional installation of sealed-beam *fog* lamps, for some strange reason. Installing quality OEM E-code headlamps on my European car was the best thing I ever did to it. People who ride with me often comment at how good the headlights are and they're usually shocked when I flip on the high beams. The original sealed beams were downright dangerous, I was overdriving my headlights going 5 under the speed limit on a dark highway, yet they still produced more glare to oncoming traffic than what I have now. Got a well-stocked public library near you? Go find Car & Driver, March 1979. Start reading on page 93, and don't quit til page 111. It is sad how much of it's still completely true. DS |
Source For LED Panels (See Design)
Steve TR wrote:
I appreciate the advice. I actually already have 2 of these "drop in" bayonet replacements and while they are okay for the "casual user" (lol) I'm quite picky and don't want to look like the rest of the import kiddies with the funky looking LED tail lamps only lighting up in small spots. I'm willing to spend $$$ for this project so I can get a correct look and it seems a flat panel filling the entire area behind the lense will work wonderfully. Aside from someone's time, I wouldn' think it would be all that expensive... You can buy generic blank PCBs and a box of LEDs and solder away. I just suck at soldering. LOL "3T39" wrote in message ... Hello, 3T39! You wrote to Steve TR on Sat, 29 Oct 2005 22:42:18 +0100: "You can buy off the shelf replacements for the 1157's" Sorry, just noticed you already knew this. Dooh! I didn't read the whole post and jumped to the wrong conclusion. With best regards, 3T39. E-mail: Personally, i would try diffusing the existing replacements by roughening the surface and placing a thin layer of milky plastic in front of the LED's. A PCB full of LED's would look like a bunch of dots too. -- JosephKK |
Source For LED Panels (See Design)
default wrote:
On Sat, 29 Oct 2005 21:54:52 GMT, Ken Weitzel wrote: I'd strongly urge you to check before you install anything other than the original incandescents. I'm very sure that most places we can't change them without "breaking the law" Take care. Ken And, what is the law? Seems to me I see a lot of trucks with new LED signal/stop lights, and I can get close enough to see no SAE imprimatur on them. I have an interest in reducing my motorcycle's current usage - and making myself more visible. LEDs can do it, but I wonder about the legality (since the DOT has taken 30+ years to accept that halogen lights are better than "sealed beams" and) I know LED's can make a big difference in visibility. - seems to me it is just a matter of waiting (should I live that long) untill the LED lobbyists pay more than the incandescent lobbyists. And we, the people, might be able to choose. I think the bottom line is safety. LED's can do it better than incandescents - but not in a cost competive way (if one happens to be a detroit mogul) so, we have to wait until Detroit allows us this safety feature . . . Sealed beams were a great improvement over polished silvered iron reflectors - in the 30's- - and so the law was passed - - Halogen lights came along in the 60/70s and could project more usable light where it was needed and not cause glare to oncomming headlights - so the Europeans had them and the US had to wait until General Electric could develop halogen (sealed beam) headlights (that threw more light up in the air than directly ahead). unitl the 80's When GE got out of the market - auto lighting was more or less for safety. But there's sitll the spector of some nanny lobbyist out there to make us safe (in the corporatetly acceptible way). "I'm very sure that most places we can't change them without "breaking the law" Me too. Then I see celebrities breaking the law. and president's since Nixon, and presidents circumventing the Consitution since I was born and I have to wonder what good is the "rule of law?" It is a matter of what I can get away with - not what is legal. So how bad can LED lights be? ----== Posted via Newsfeeds.Com - Unlimited-Uncensored-Secure Usenet News==---- http://www.newsfeeds.com The #1 Newsgroup Service in the World! 120,000+ Newsgroups ----= East and West-Coast Server Farms - Total Privacy via Encryption =---- This sub-thread got me curious, so i looked it up found 49cfr564. Roughly it says if it gives equivalent light (including color characteristics) and is otherwise interchangeable with original it is legal. Thus halogen lamps, LED's, induction lamps or whatever are OK. -- JosephKK |
Source For LED Panels (See Design)
Daniel J. Stern wrote:
On Sat, 29 Oct 2005, frenchy wrote: How about coming up with some off the shelf or homemade diffuser of some kind to snap or attach to the end of the 1157 LED bulbs? The "1157 LED bulbs" don't put out nearly enough total light, period. No diffuser is going to help that. And you came up with this how? legal requirements state otherwise. -- JosephKK |
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