fixture a pin on a rotary table mounted flat on the mill table
get a 4 or 6 inch phase 2 type table , relatively priced
clamp your bushing in the vertical orientation with a custom pin and bolt to
make rigid
mill out the 90 degrees using a 3/8 end mill by side milling in and then
rotating the table 90
leave a little to clean up
change to an 1/8 or 3/16 endmill and finish the cut
will leave a very small radius in the corners , good for strength
after initial fixturing , should take less than 5 minutes each in a
Bridgeport
could do it in a shaper
could do it in a cnc mill
don't leave a sharp corner
finish the bore after cutting the notch for best results
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