Chuck wrote:

I'm installing some small brass catches with 4x1/2 brass
screws. I had a few, installed them, and ran out of screws. Went out
and got some more and the first two broke off in the holes
One is below the surface, one sticks out just enough to catch
your finger on its sharp edge. To add to the problem, the wood is
already finished (oil and shellac), so whatever I do I would like to
do with as little damage as possible.
I tried to drill out the one that sticks out but the bit just
slipped off the screw. Any other suggestions?

Besides all the other options you've already been given, there's one
that hasn't been mentioned. Using a small file or a Dremel cutoff
wheel, you can deepen the screw slot. The problem with this method of
course is that if the screw is recessed, you'll risk damage to the
surrounding surfaces.

For the future, definitely use a steel screw first, and I would
advise "lubing" the screws with paraffin.


Chuck Vance (who has BTDT)