On Tue, 31 Aug 2004 03:59:16 -0500, wrote:

The glass is not shattered, it
just has a crack across one corner, and that section has settled into
the frame, so the crack is open about 1/16".

What about increasing the size of the wood trim so that it will cover
the crack? 1/4 inch trim should cover the 1/16 crack. Paint to match
the rest of the door. Caulk first before adding the trim.