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Jeff Liebermann Jeff Liebermann is offline
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Default World's Worst Soldering!

On Mon, 8 Oct 2018 08:33:43 -0700 (PDT), wrote:

Like many things, if you know what you're doing you can get all
sorts of crap to work if necessary.
NT


When I was maybe 10-12 years old, I learned to solder making sewing
machine attachments in my fathers petticoat factory. The attachments
were necessary to make the elaborate folds and stiches found in all
garments. Most were made from nickel-silver[1] sheet metal, which
solders easily. The weapon of choice was a large block of copper
attached to an iron rod and a wooden handle. Heat was provided by a
natural gas burner:
https://www.slateroofwarehouse.com/Johnson_Bench_Furnace.html
Getting the temperature right was done by watching how the solder
flowed when touched to the tip. Tip cleaner was a block of sal
ammoniac. Flux was cocktail of various acids. We used different
solders, but mostly very expensive silver solder because of the
strength.

In late Jr High Skool, I was introduced to electronic soldering. Of
course, I tried to handle a soldering pencil as if it was a block of
copper on a stick, and destroyed everything I touched. It took a
while to adjust to a smaller soldering iron. My parents bought me an
Ungar soldering pencil, which was the best soldering iron of the day.
No temp control, no thermostat, but good enough for what I was doing.
I eventually collected an assortment of wood burners, real soldering
irons, and home made contrivances on the assumption that if I needed a
specific temperature, I would also need a different soldering iron.

One of my home made irons used a 16 penny nail as a soldering tip. The
solder wouldn't stick to the tip, so I nickel plated most of the tip.
That worked. I eventually discovered that mild steel did not burn up
as quickly as high carbon drill rods. Iron would have worked better,
but I didn't think of trying it.

During the late 1960's, I was a regular visitor to the various
electronic surplus stores in Los Angeles and Silicon Valley. Among my
purchases was a large box of broken Weller WTCPT bases, irons, cords,
etc. Something like these:
https://www.google.com/search?q=weller+wtcpt&tbm=isch
Over the years, I've repaired or rebuilt 20-30 such soldering
stations, some of which I still use today. Eventually, I'll run out
of repair parts and will need to buy something better.


[1] 60% copper, 20% nickel, 20% zinc and no silver.
https://en.wikipedia.org/wiki/Nickel_silver
--
Jeff Liebermann

150 Felker St #D
http://www.LearnByDestroying.com
Santa Cruz CA 95060 http://802.11junk.com
Skype: JeffLiebermann AE6KS 831-336-2558