On 7/24/2017 8:22 AM, RJH wrote:
On 23/07/2017 20:53, jkn wrote:
Hello all
This is an enquiry about how to use a router to cut a slot in the
end of a sheet of wood.
Below is an ASCII-art side view of the sheet. The wood is around 18mm
thick.

The slot needs to be say 3mm across, and perhaps 15mm deep.


| | slot approx 3mm from edge

| | 3mm slot, 15mm or so deep
/ / / /
/ / / /
/ / / /
/ / / /
|-| |------|
| | | |
| | | |
| |_| |
| |
| |
|SIDE VIEW |

| ~18mm | thickness of wood

I have a Router (1/2" chuck) available to me. I originally presumed
that the
approach would be to get a suitable 'deep pocket' router bit and cut the
slot in several passes. However I cannot find such a router bit and am
wondering if there are any other options.

I am expecting to have it pointed out that the 3mm strip of wood left
on the LH side of the slot will be very weak. I do realise this... a
last resort is to
make a rebate rather than a slot, but this leaves me with a different
finishing problem.

Thanks for any pointers and suggestions

jon N


IIUC, clamp the wood in a workmate and run a circular saw set to 15mm. I
did this to build a frame to hold the tongue of T&G cladding.

I think you might be lucky to have the thin strip survive. Given my poor
woodworking skills I think I would look at capping a stepped rebate.