On Wednesday, July 5, 2017 at 2:20:40 PM UTC-4, Stormin' Norman wrote:
On Wed, 5 Jul 2017 11:10:38 -0700 (PDT), trader_4
wrote:

On Wednesday, July 5, 2017 at 1:37:34 PM UTC-4, Stormin' Norman wrote:
On Wed, 5 Jul 2017 10:25:23 -0700 (PDT), trader_4
wrote:

I don't even see the need for a jig. He can just clamp the two pieces
back together, drill holes in from the top, put it together with glue
or construction adhesive and dowels. But it also looked to me like
the roller part on top had wide brackets and his idea of drilling holes,
using glue, adhesive, to help anchor the screws plus putting in under
the metal brackets, would bond it too, without attaching the original
piece that he cut off.

Maybe, but he didn't say how much he cut off. As I think he only
really has one shot at making the repair, and knowing how difficult it
can be to accurately freehand drill, multiple, relatively deep holes,

Not sure what the need for accuracy is. If he clamps part A to part B
and drills a 3" deep hole, even if the hole is at an angle, it
doesn't matter, the dowel will still go in, no? Plus you have construction
adhesive/glue between the two also. And I'd make sure the bracket
screws are long enough to go through both parts too.


I am just not sure how he would clamp the two pieces together,
securely, at the end of a 7 foot door. Yeah, I guess he could use
pipe clamps or ratcheting straps, but somehow, I don't think that
would be as easy as just using the jig. Maybe you are right, but with
all of the furniture I have built over the years, freehand drilling of
dowel holes never produced flush joined edges.


You may be right too, IDK. I was thinking in terms of keeping the two
pieces aligned horizontally while he drills it, but you're right, he
also needs to pull it together top to bottom when gluing. Maybe
bar/wood clamps to hold it side to side, then your ratcheting straps
to bind it vertically.

As usual, here we are doing all the work, with no more participation
from the OP, which could narrow the discussion and options.