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Larry Jaques[_4_] Larry Jaques[_4_] is offline
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Default Cutting down a solid-core door

On Wed, 28 Sep 2011 17:19:50 -0400, Greg Guarino
wrote:

On 9/28/2011 5:02 PM, dpb wrote:
On 9/28/2011 2:26 PM, -MIKE- wrote:
On 9/28/11 2:05 PM, Greg Guarino wrote:
On 9/28/2011 2:49 PM, dpb wrote:
On 9/28/2011 12:32 PM, Greg Guarino wrote:
On 9/28/2011 1:25 PM, dpb wrote:
On 9/28/2011 12:18 PM, dpb wrote:
...

I'd venture the brushes failing at that time had nothing in
common w/
the fact that it was the door(s) being cut; it was just there
time in
...

...it was just THEIR time...

That makes sense, except that the saw has gotten pretty light use over
the years. Maybe it was a grammar problem ...

Any thoughts on which blade/saw combo would be better?

Is this a composite solid-core (from the particle-wood tree, etc., ...
) or a solid-wood door?

In this case, it's the standard HD article, so more likely the former.


It shouldn't matter. Even Masonite, veneered doors often have a pine
frame around the perimeter. But back to my first point, it shouldn't
matter. The door had nothing to do with it.

Either the saw is really underpowered for whatever reason. or your blade
was really dull. Any carbide tooth blade in a decent saw would cut
through a solid door with minimal effort, whether it's cutting solid
wood, or termite vomit.


I wasn't asking for that reason but for consideration of finish...

A combination 24T will do reasonably well. If it is veneered you'll have
better luck minimizing splinter/tearout in the surface if you score the
line w/ a sharp knife first. Also, covering the cut area w/ a layer of
masking or painters tape serves to help minimize that as well as
provides a protection against marring a finished surface w/ the
baseplate of the saw.

--

Thanks. I used a knife and tape (and cut with the more important side of
the doors "down) the last time I did it. I plan to again.

Even though the saw had not been in any way over-used over it's
lifetime, I also suspected that the brushes may have been ready to fail.
But I've found that when I ask a question here, I frequently get good
advice from directions that I hadn't anticipated.


Use a guide rail for the cut. Any wandering will be eliminated so the
blade should stay at full speed all the way.

Tape, knife, guide, new blade, and an easy push on the saw should add
up to giving you a quick and easy door trimming, Greg.

--
Live in the sunshine, swim the sea, drink the wild air…
-- Ralph Waldo Emerson