On Sat, 14 May 2011 10:58:10 -0500, "Pete C."
wrote:


Steve B wrote:

I have a '06 Dodge 2500 short bed. I need to make a mondo headache rack so
I can utilize my trips to Vegas to save about 33% over local steel prices.
Carry back 1,000# of steel.

My concerns over several truck racks that I have built is:

When I make them to mount on the rails, the rails or side pockets rip out.
I need to take it from the front end of the bed all the way to the front
bumper so I can get 20' sticks on there.

I want to make it so that it is removable without becoming a day long deal.

I want to make a combination of rail supports, pocket stakes, and verticals
down to the bed, bolting onto any substantial crossmember rather than just
sheet metal bed flooring to handle the weight.

Any ideas, or cites to plans that will incorporate this for a rack that will
carry a heavy load of pipe/square tubing safely?

Gusseting, and do you do your gusseting rigid or gimbaled? That is, do you
just weld in solid braces, or weld them in with drilled bolts so they will
flex?

I also want to build gimbaled vertical supports down to the front bumper
pulling eyes so that the unit will flex when going over curbs and filling
station entries. Drilled gimbals will be at the top and bottom of the
vertical supports on the front of the rack. I made one of the first racks
in the Las Vegas valley to use this, and it was copied fast and furiously.
The distance from the front bumper to the back of the cab is +50% of the
whole rack, so needs front support.

Ideas on what you've built appreciated. e mail at

Steve

1,000# is way too heavy to put on an overhead rack, those racks are for
modest weights like ladders, PVC pipe and conduit. I don't know about
where you are, but around here you can rent an 18' or larger equipment
trailer for about $50/day, and that would be a much better option for
hauling a load of steel.

I have to agree. Making up a simple trailer for this is very easy to do
and takes very little to build one. Some pipe, an axle and some supports
and thats about it.

Look at some of the trailers the power/phone companies use to haul poles
with.

Gunner

--
"If I say two plus two is four and a Democrat says two plus two is eight,
it's not a partial victory for me when we agree that two plus two is
six. " Jonah Goldberg (modified)